GEAR (200 teeth) 7N9917 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 395-1590 Lifting Eye Assembly 2
D 226-2380 . Lift Bracket As 1
E -(1) Loctite 5188 -
(1) EAME
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Refer to Engine News, 27, March 2006, "Sealing and Installing the Flywheel Housing" for more information.
Ensure that the mating surface of the flywheel housing, and the engine block are clean. Both mating surfaces must be clean, dry, and free of any oil before Tooling (D) is applied.
Illustration 1 g01258819
Apply a 6.0 mm (0.25 inch) bead of Tooling (D) to the mating surface of the flywheel housing. Refer to Illustration 1.
Illustration 2 g06222270
Illustration 3 g06262958
Use Tooling (D) and a suitable lifting device to position the flywheel housing (30). The weight of flywheel housing (30) is approximately 230 kg (507 lb).
Refer to steps 5 and 6 for torques of 36 bolts (29).
Illustration 4 g06222983
Install 16, 5/8-11 bolts (A) .
Tighten bolts (A) to a torque of 270 40 N m (199 30 lb ft).
Illustration 5 g06223268
Install 16, 1/2 -13 bolts (B).
Tighten bolts (B) to a torque of 135 20 N m (100 15 lb ft).
Illustration 6 g06262956
Use Tooling (C) and a suitable lifting device to position support (28). Support (28) weighs approximately 110 kg (243 lb).
Install four bolts (27) and eight bolts (26).
Illustration 7 g06262948
Position tube/bracket assembly (25) and install three bolts (24).
Connect hose (23).
Illustration 8 g06262944
Do not remove bolts (20) or set screw (21) from gear/cam phaser assembly (22). The spring is under high tension. Possible injury could occur if bolts are removed.
Illustration 9 g06262947
Position gear/cam phaser assembly (22) on