GEAR-RING 7T5296 - Caterpillar

Raise the temperature of carrier (40). Align the holes in carrier (40) with the hole in housing (32). Install carrier (40) onto housing (32). Install the pin in carrier (40) so that the pin is flush with the outer surface of the carrier.
Install O-ring seal (42) and seal rings (39) and (41) onto carrier (40).
Orient the lips of seal rings (37) and (38) toward housing assembly (32). Install seals (37) and (38) onto piston (44). Install piston (44) into housing assembly (32).
Position disc springs (43) and retainer plate (36) to housing assembly (32).Note: Position disc springs (43) so that the outside diameter of the first disc spring is in contact with the housing. Position the other two disc springs with the outside diameter of the two disc springs in contact with each other.
Position housing assembly (32) in a suitable press. Using tooling (J), apply pressure to compress disc springs (43). Install retaining ring (35).
Illustration 34 g02175137
Install friction discs and clutch plate (28). Install ring gear (30).
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Install reaction plate (33), friction discs (31), and clutch plates (34).Note: The friction discs and the clutch plates from the individual clutches must be kept in the correct order. The friction discs and the clutch plates must be kept with the original clutch housings. The different clutches use different friction material. The friction discs and the clutch plates must not bemixedtogether.
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Install housing assembly (32) to ring gear (30). Install retaining ring (29) to ring gear (30).Note: Ensure that housing assembly (32) and ring gear (30) are correctly aligned before you install retaining ring (29).
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Install dowels (27) and springs (26).
Install O-ring seals (25).
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Install bearing (23) to manifold (20). Use Tooling (C) to install retaining ring (22).
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Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Attach Tooling (B) and a suitable lifting device to manifold (20) and position manifold (20). The weight of manifold (20) is approximately 27 kg (60 lb).
Install bolts (21). Tighten bolts (21) to a torque of 115 7 N m (85 5 lb ft).
Install retaining ring (18) and retaining ring (19).
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Install bracket assembly (17) and bolts (17).
Position rotor (15). Use Tooling (C) to install retaining ring (14).
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Position and install valve assembly (13). Tighten bolts (12) to a torque of 25 6 N m (19 4 lb ft).
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Install valve assemblies (10), retainers (9), and bolts (8). Tighten bolts (8) to a torque of 30 4 N m (22 3 lb ft).
Install drain assemblies (11). Tighten drain assemblies to a torque of 9 1 N m (80 9 lb in).
Install harness assembly (7).
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Install connector (4) into the case. Install locknut (3).
Install tubes (6) and the O-ring seals.
Install fittings (5) and the O-ring seals.
Illustration 44 g02415057
Install O-ring seals (1) and (2) to the transmission cover.
Remove the transmission from Tooling (A). The weight of the