AVSPARE.COM
parts catalog

GEAR AS 8R7803 - Caterpillar


8R7803 GEAR AS Caterpillar parts 235C, 235D
Rating:
10
Alternative (cross code) number:
CA8R7803
8R-7803
8R7803
Caterpillar 8R7803 GEAR AS
Weight: 27 pounds 12 kg.

Buy GEAR AS 8R7803 Caterpillar genuine, new aftermarket tractor parts with delivery
EXCAVATOR,

Compatible equipment models: 8R7803:

EXCAVATOR  235C   235D   Caterpillar
Number on catalog scheme: 26
  For full view, you need register

Information:


Illustration 3 g01140254
Clean the outside diameter of crankshaft (22) and the inside diameter of the new wear sleeve (12) . Clean the bore for the crankshaft rear seal in flywheel housing (20) .
Install Tooling (L) on crankshaft (22) .
Place crankshaft rear seal (11) and wear sleeve (12) onto Tooling (L) .
Position Tooling (M) onto Tooling (L) . Lubricate the face of the washer on Tooling (N) . Install Tooling (N) onto Tooling (M) . Tighten Tooling (N) until Tooling (M) contacts Tooling (L) .
Remove the tooling from the crankshaft. Check the crankshaft rear seal and the wear sleeve for the correct installation.
Illustration 4 g03796702
Using Tooling (R) , perform the following steps to install 436-1478436-1479 Crankshaft Seals :
Install pilot (23) to the crankshaft and install bolts (4) .
Position front seal (11) onto pilot (23) .
Install driver (25) onto the shaft of pilot (3) . Mark driver (25) at the 12 O' Clock position. Install bearing (26) and nut (27) .
Tighten nut (27) until the base of driver (25) contacts the skirt of pilot (23) . Loosen nut (27) and rotate driver (25) 90°. Retighten nut (27) until driver (25) contacts the skirt of pilot (23) .
Remove Tooling (R) from the crankshaft.
Illustration 5 g01139900
Install Tooling (C) in the end of the crankshaft.
Install Tooling (B) and a suitable lifting device on flywheel (9) . The weight of flywheel (9) is approximately 170 kg (375 lb).
Lift the flywheel into position onto Tooling (C) . Ensure that the mark on the flywheel is aligned with the mark on the crankshaft.
Apply clean engine oil to the threads of bolts (10) . Install bolts (10) .
Remove Tooling (B) and Tooling (C) . Install remaining bolts (10) . Tighten bolts (10) to a torque of 1150 60 N m (848 44 lb ft).
Illustration 6 g01140296
Install timing bolt (5) in the flywheel. Ensure that timing pin (2) is installed in each camshaft. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Illustration 7 g01127078
Illustration 8 g01127072
Use the following procedure in order to install camshaft drive gear (15) and camshaft drive gear (18) .
Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint free cloth saturated with solvent to remove oil. Clean the parts again with a lint free alcohol wipe in order to remove any residue. The alcohol wipe will dirty after cleaning the parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe.Note: The taper of the camshaft and the tapered bore of the camshaft gear must be clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gear (15) and camshaft drive gear (18) in position. Remove the backlash by rotating the gears in the opposite direction of camshaft rotation.Note: For "Standard Rotation" engines, turn the

Caterpillar parts catalog:

Caterpillar parts catalog
235C EXCAVATOR 3WG00001-UP (MACHINE) POWERED BY 3306 ENGINE
235C EXCAVATOR 2PG00001-UP (MACHINE) POWERED BY 3306 ENGINE
235C EXCAVATOR 3WG00001-UP (MACHINE) POWERED BY 3306 ENGINE
235C EXCAVATOR 2PG00001-UP (MACHINE) POWERED BY 3306 ENGINE
235D EXCAVATOR 8KJ00001-UP (MACHINE) POWERED BY 3306 ENGINE
235C EXCAVATOR 2PG00001-UP (MACHINE) POWERED BY 3306 ENGINE
235D EXCAVATOR 8TJ00001-UP (MACHINE) POWERED BY 3306 ENGINE
235C EXCAVATOR 3WG00001-UP (MACHINE) POWERED BY 3306 ENGINE


Parts gear Caterpillar catalog:

7W0507 GEAR (40 TEETH)
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 235B, 235C, 235D, 330, 3304, 3304B, 3306, 3306B, 350, 515, 517...
1W4402 GEAR-CAMSHAFT
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 225, 229, 235, 235C, 235D, 3204, 330, 330 L, 3304, 3304B, 3306...
7N4722 GEAR AS-IDLER
120G, 12G, 12H, 12H NA, 130G, 140G, 140H, 14G, 160G, 160H, 1673C, 235C, 235D, 3304, 3304B, 3306, 3306B, 350, 518C, 528B, 530B, 627E, 637D, 637E, 815B, 950B, 970F, 973, CB-534, D4E SR, D4H, D4H XL, D4H...
1064497 GEAR AS-FUEL PUMP IDLER
120G, 12G, 12H, 12H NA, 140G, 140H, 160H, 235C, 235D, 3304, 3304B, 3306, 973, CB-534, D4E SR, D5B, D5E, D5H, D5H XL, D6D, D6E, D6E SR, D6G SR, D6H, D6H XL, D6H XR
8K0631 GEAR (47 teeth)
235, 235B, 235C, 235D, 245, 245B
8K4435 GEAR (53 teeth)
235C, 235D, 245, 245B
8K2685 GEAR (63 & 13 teeth)
235D, 245, 245B, 245D
8K1670 GEAR (47 teeth)
235D, 245, 245B, 245D
9C2798 GEAR
235, 235B, 235C, 235D
4W0088 GEAR-WATER PUMP
215C, 572G, CS-643, D5B, D5H, D6H
9T9980 GEAR-IDLER
235D, 772B, 773B, 773D, 775B, 775D, 963B
8R4480 GEAR
229D, 231D
Back to top
The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.