8R7803 GEAR AS Caterpillar parts
235C, 235D
Rating:
Alternative (cross code) number:
CA8R7803
8R-7803
8R7803
CA8R7803
8R-7803
8R7803
Weight: 27 pounds 12 kg.
EXCAVATOR,
Information:
Illustration 3 g01140254
Clean the outside diameter of crankshaft (22) and the inside diameter of the new wear sleeve (12) . Clean the bore for the crankshaft rear seal in flywheel housing (20) .
Install Tooling (L) on crankshaft (22) .
Place crankshaft rear seal (11) and wear sleeve (12) onto Tooling (L) .
Position Tooling (M) onto Tooling (L) . Lubricate the face of the washer on Tooling (N) . Install Tooling (N) onto Tooling (M) . Tighten Tooling (N) until Tooling (M) contacts Tooling (L) .
Remove the tooling from the crankshaft. Check the crankshaft rear seal and the wear sleeve for the correct installation.
Illustration 4 g03796702
Using Tooling (R) , perform the following steps to install 436-1478436-1479 Crankshaft Seals :
Install pilot (23) to the crankshaft and install bolts (4) .
Position front seal (11) onto pilot (23) .
Install driver (25) onto the shaft of pilot (3) . Mark driver (25) at the 12 O' Clock position. Install bearing (26) and nut (27) .
Tighten nut (27) until the base of driver (25) contacts the skirt of pilot (23) . Loosen nut (27) and rotate driver (25) 90°. Retighten nut (27) until driver (25) contacts the skirt of pilot (23) .
Remove Tooling (R) from the crankshaft.
Illustration 5 g01139900
Install Tooling (C) in the end of the crankshaft.
Install Tooling (B) and a suitable lifting device on flywheel (9) . The weight of flywheel (9) is approximately 170 kg (375 lb).
Lift the flywheel into position onto Tooling (C) . Ensure that the mark on the flywheel is aligned with the mark on the crankshaft.
Apply clean engine oil to the threads of bolts (10) . Install bolts (10) .
Remove Tooling (B) and Tooling (C) . Install remaining bolts (10) . Tighten bolts (10) to a torque of 1150 60 N m (848 44 lb ft).
Illustration 6 g01140296
Install timing bolt (5) in the flywheel. Ensure that timing pin (2) is installed in each camshaft. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Illustration 7 g01127078
Illustration 8 g01127072
Use the following procedure in order to install camshaft drive gear (15) and camshaft drive gear (18) .
Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint free cloth saturated with solvent to remove oil. Clean the parts again with a lint free alcohol wipe in order to remove any residue. The alcohol wipe will dirty after cleaning the parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe.Note: The taper of the camshaft and the tapered bore of the camshaft gear must be clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gear (15) and camshaft drive gear (18) in position. Remove the backlash by rotating the gears in the opposite direction of camshaft rotation.Note: For "Standard Rotation" engines, turn the
Caterpillar parts catalog:
Parts gear Caterpillar catalog:
7W0507
GEAR (40 TEETH)
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 235B, 235C, 235D, 330, 3304, 3304B, 3306, 3306B, 350, 515, 517...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 235B, 235C, 235D, 330, 3304, 3304B, 3306, 3306B, 350, 515, 517...
1W4402
GEAR-CAMSHAFT
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 225, 229, 235, 235C, 235D, 3204, 330, 330 L, 3304, 3304B, 3306...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 225, 229, 235, 235C, 235D, 3204, 330, 330 L, 3304, 3304B, 3306...
7N4722
GEAR AS-IDLER
120G, 12G, 12H, 12H NA, 130G, 140G, 140H, 14G, 160G, 160H, 1673C, 235C, 235D, 3304, 3304B, 3306, 3306B, 350, 518C, 528B, 530B, 627E, 637D, 637E, 815B, 950B, 970F, 973, CB-534, D4E SR, D4H, D4H XL, D4H...
120G, 12G, 12H, 12H NA, 130G, 140G, 140H, 14G, 160G, 160H, 1673C, 235C, 235D, 3304, 3304B, 3306, 3306B, 350, 518C, 528B, 530B, 627E, 637D, 637E, 815B, 950B, 970F, 973, CB-534, D4E SR, D4H, D4H XL, D4H...
1064497
GEAR AS-FUEL PUMP IDLER
120G, 12G, 12H, 12H NA, 140G, 140H, 160H, 235C, 235D, 3304, 3304B, 3306, 973, CB-534, D4E SR, D5B, D5E, D5H, D5H XL, D6D, D6E, D6E SR, D6G SR, D6H, D6H XL, D6H XR
120G, 12G, 12H, 12H NA, 140G, 140H, 160H, 235C, 235D, 3304, 3304B, 3306, 973, CB-534, D4E SR, D5B, D5E, D5H, D5H XL, D6D, D6E, D6E SR, D6G SR, D6H, D6H XL, D6H XR
8K0631
GEAR (47 teeth)
235, 235B, 235C, 235D, 245, 245B
235, 235B, 235C, 235D, 245, 245B
9K9131
GEAR (53 teeth)
235, 235B, 235C
235, 235B, 235C
8K2879
GEAR ASSEM. (124 teeth)
235, 235C, 235D
235, 235C, 235D
8K4435
GEAR (53 teeth)
235C, 235D, 245, 245B
235C, 235D, 245, 245B
8K2707
GEAR (64 & 13 teeth)
235D, 245, 245B, 245D
235D, 245, 245B, 245D
8K2685
GEAR (63 & 13 teeth)
235D, 245, 245B, 245D
235D, 245, 245B, 245D
8K1670
GEAR (47 teeth)
235D, 245, 245B, 245D
235D, 245, 245B, 245D
9C2798
GEAR
235, 235B, 235C, 235D
235, 235B, 235C, 235D
4W0088
GEAR-WATER PUMP
215C, 572G, CS-643, D5B, D5H, D6H
215C, 572G, CS-643, D5B, D5H, D6H
6W7532
GEAR AS
245B
245B
5V5455
GEAR-FINAL DRIVE
225, 227, 229D
225, 227, 229D
9Y8874
GEAR AS-WATER PUMP
235B, 235C, 235D
235B, 235C, 235D
9C6244
GEAR
215C
215C
7C8947
GEAR-CRANKSHAFT
214, 224
214, 224
2W4488
GEAR AS-FUEL PUMP
206, PS-110
206, PS-110
9T9980
GEAR-IDLER
235D, 772B, 773B, 773D, 775B, 775D, 963B
235D, 772B, 773B, 773D, 775B, 775D, 963B
9U0645
GEAR AS
245D
245D
9U0644
GEAR AS
245D
245D
8R4480
GEAR
229D, 231D
229D, 231D