GENERAL AR-GENSET 3740492 - Caterpillar

Illustration 1 g06079639
Cooling system schematic
Probable Causes
Code
Coolant pressure sensor location
Coolant level
Hose routing
Radiator cap
Expansion tank (if equipped)
Foaming or Aeration
Leaks
Internal leaks
Water pump
Steam or hot coolant can cause severe burns.Do not loosen the filler cap or the pressure cap on a hot engine.Allow the engine to cool before removing the filler cap or the pressure cap.
Recommended Actions
Table 3
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Look for active codes that are associated with the system for the event code.
Codes
Result: An associated code is active.
Troubleshoot any associated codes before continuing with this test.
Result: A code is active or logged.
Proceed to Test Step 2.
2. Verify the Coolant Pressure Sensor Location
A. Turn the keyswitch to the ON position.
B. Connect Cat ET.
C. Use Cat ET to monitor the following parameters:
- Engine Coolant Pump Intake Pressure
- Engine Coolant Pressure
Less than 30 kPa (4 psi)Differential Pressure
Result: There was less than 30 kPa (4 psi) difference between the two pressure sensor readings.
Proceed to Test Step 3.
Result: There was more than 30 kPa (4 psi) difference between the two pressure sensor readings.
Repair: The coolant pressure sensor connectors are installed on the correct coolant pressure sensor. Swap the connectors for the coolant pressure sensors.
Proceed to Test Step 11.
3. Verify the Coolant Level
A. Verify that the coolant is filled to the correct level.
If the coolant level is too low, air will get into the cooling system. Air in the cooling system will cause a reduction in coolant flow and pressure.
B. Check the cooling system for coolant leaks.
Coolant Level
Result: The coolant level is correct.
Proceed to Test Step 4.
Result: The coolant level is not correct.
Repair: Determine the cause of the low coolant level. Refer to Troubleshooting, "Coolant Level Is Low" for additional information.
Proceed to Test Step 11.
4. Check the Cooling System Hose Routing
A. Check the cooling system clamps and hoses to make sure that the clamps and hoses are installed in the proper location and the clamps are tight.
B. Ensure that there are no kinks or tight bends that may cause excessive restriction.
C. Check to make sure that the hoses are routed correctly.
Leaks or Kinks
Result: The coolant clamps and hoses are installed properly.
Proceed to Test Step 5.
Result: The coolant clamps and hoses are not installed properly.
Repair: Repair or replace the damaged cooling system component.
Proceed to Test Step 11.
5. Check the Radiator Cap
A. Check the radiator cap to verify that it is holding the correct pressure on the cooling system. Refer to Test and Adjusting , "Testing the Cooling System" for additional information.
Radiator Cap
Result: The radiator cap held the correct pressure.
Proceed to Test Step 6.
Result: The radiator cap did not hold the correct pressure.
Repair: Replace the radiator cap.
Proceed to Test Step 11.
6. Check the Expansion Tank (if equipped)
A. Check the shunt line for a restriction. A restriction of the shunt line from the expansion tank to the inlet of the jacket water pump will cause a reduction of water pump efficiency.
B. Inspect the expansion tank for a restriction that blocks the port to the shunt line.
Note: