GLASS AS-DOOR 3102077 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     2    
Personal injury can result from contact with refrigerant.This system is under pressure at all times, even if the engine is not running. Heat should never be applied to a charged system.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, evacuate the system recovering the refrigerant before removing the fitting.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.
Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
Illustration 1 g01149927
Remove clips (1) .
Illustration 2 g01149925
Disconnect hose assemblies (3) and harness assembly (4). Attach Tooling (A) and a suitable lifting device to refrigerant condenser (2). The weight of refrigerant condenser (2) is approximately 50 kg (110 lb). Remove bolts (5) and refrigerant condenser (2) .Installation Procedure
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     2    
Illustration 3 g01149925
Attach Tooling (A) and a suitable lifting device to refrigerant condenser (2). The weight of refrigerant condenser (2) is approximately 50 kg (110 lb). Position refrigerant condenser (2) and install bolts (5). Connect hose assemblies (3) and harness assembly (4) .
Illustration 4 g01149927
Install clips (1) .
Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.