GLASS (R.H. Side) 5C6563 - Caterpillar

Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-20000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Drain engine coolant and retain for re-fill later.
Check tube alignment. The fitting must have +/- 4 degrees or less angular misalignment. Refer to Image1.1.1.
As an alternate method to measure alignment, the maximum angular misalignment corresponds to a maximum pipe offset value of 12 mm. Note that a straight edge can be used with the fitting removed. The offset distance should be measured at the point corresponding to the end of the fitting to take in to account any angular misalignment of the pipe. Refer to Image1.2.1.
Image1.1.1
Image1.1.2
Deburr and clean pipe ends. Surface should be free of deep scratches, gouges, dents, dirt, etc. Visually check roundness of pipe. A proper seal may be comprised if the roundness of the pipe is distorted.
Install retainer (1), gasket (2) and sleeve (3) on one side of pipe in the sequence shown. Assembly of gaskets can be made easier by dipping gaskets in water or the fluid to be sealed. The use of other rubber lubricants can be detrimental to the life of the gaskets. Never lubricate the metal parts. Install remaining retainer (4) and gasket (5) on other pipe end. Position retainer (4) and gasket (5) to proper pipe insertion depth ("D" = 33.7 mm minimum to 61.5 mm maximum). Refer to Image1.2.1.
Slide sleeve (3) to gasket (5) and move gasket (2) and retainer (1) into position. Pipe must be inserted to proper depth ("D" = 33.7 mm minimum to 61.5 mm maximum) into both gaskets. Refer to Image1.2.2.
Install both V-couplings, encompassing the retainer, gasket and sleeve. Do not tighten either coupling until the entire joint is assembled. The final torque value for the nuts is 28 +/- 0.5 N-m. Refer to Image1.2.3.
Image1.2.1
Image1.2.2
Image1.2.3
Run the generator set and verify proper operation.