GRAPPLE GP-HYDRAULIC 5039891 - Caterpillar

Illustration 5 g01430265 (M) Maximum protrusion of the spring pin in the seal carrier after installation ... 6.5 mm (0.26 inch)
Illustration 6 g02360496
Section J-J
364-8475 Transmission Clutch (FIRST, THIRD)
(21) 102-5881 Wave Spring Length under test force ... 38.2 mm (1.50 inch)Test force ... 2090 222 N (470 50 lb)Free length after test ... 50 mm (2.0 inch)Outside diameter ... 106.01 0.81 mm (4.174 0.032 inch) (22) Torque for two bolts ... 55 10 N m (41 7 lb ft) (23) Thickness of six new 6I-9502 Plates and six new 6I-8912 Friction Discs and one new 159-0927 Friction Disc for no. 6 clutch (first speed) ... 45.00 1.04 mm (1.772 0.041 inch)Note: Install 159-0927 Friction Disc into the reverse clutch pack with the grooved pattern facing towards the clutch pack center. The disc is located at one end of the clutch pack next to hub assembly.Note: Measure the clutch pack with applied pressure so that the wave in the 6I-9502 Plate is flattened. (24) Thickness of one new 6I-9502 Plate. ... 3.00 0.08 mm (0.118 0.003 inch) (25) 6I-8912 Friction Disc Thickness of one new friction disc ... 4.00 0.08 mm (0.158 0.003 inch)Minimum allowable thickness for reusability of one friction disc ... 3.41 mm (0.134 inch) (26) 159-0927 Friction Disc Thickness of one new friction disc ... 3.00 0.08 mm (0.118 0.003 inch)Minimum allowable thickness for reusability of one friction disc ... 2.75 mm (0.108 inch) (27) Thickness of three new 6I-9502 Plates and four new 6I-8912 Friction Discs for no. 5 clutch (third speed) ... 25.00 0.56 mm (0.984 0.022 inch)
Illustration 7 g01430266 (S) Protrusion of the spring pin in the seal carrier after installation ... 6.5 mm (0.26 inch)
Illustration 8 g02360563
Section N-N
247-8303 Transmission Clutch
(28) 102-5881 Wave Spring Length under test force ... 38.2 mm (1.50 inch)Test force ... 2090 222 N (470 50 lb)Free length after test ... 50 mm (2.0 inch)Outside diameter ... 106.01 0.81 mm (4.174 0.032 inch) (29) 8M-4295 Spring Length under test force ... 26.9 mm (1.06 inch)Test force ... 75 6 N (17 1 lb)Free length after test ... 44.5 mm (1.75 inch)Outside diameter ... 15.24 mm (0.600 inch) (30) Torque for two bolts ... 55 10 N m (41 7 lb ft) (31) Thickness of five new 6I-9502 Plates and six new 6I-8912 Friction Discs for no. 8 clutch (high range) ... 39.00 0.88 mm (1.535 0.035 inch)Note: Measure the clutch pack with applied pressure so that the wave in the 6I-9502 Plate is flattened. (32) Thickness of one new 6I-9502 Plate. ... 3.00 0.08 mm (0.118 0.003 inch) (33) 6I-8912 Friction Disc Thickness of one new friction disc ... 4.00 0.08 mm (0.158 0.003 inch)Minimum allowable thickness for reusability of one friction disc ... 3.41 mm