GUARD AS 3104269 - Caterpillar

Illustration 1 g00749647
Note: The following process must be followed if one or more emergency stop switches are present in the circuit.Test Step 1. Check the Electrical Connectors and the Wiring.
Turn the Battery switch for the ECM to the OFF position.
Turn the breaker at the battery to the OFF position.
Thoroughly inspect the ECM connector J1/P1. Inspect all of the other connectors. Refer to Troubleshooting, "Inspecting Electrical Connectors" for details.
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque of 6.0 N m (55 lb in).
Check the customer connector (allen head screw) for the proper torque of 2.25 0.25 N m (20 2 lb in).
Check the harness and the wiring for abrasion and pinch points.Expected Result:All connectors, pins, and sockets are completely coupled and/or inserted, and the harness and wiring should be free of corrosion, abrasion or pinch points.Results:
OK - The wiring and connectors are okay. Proceed to Test Step 2.
Not OK - Repair the wiring and connectors or replace the wiring or the connectors. Ensure that all of the seals are properly connected. Verify that the repair eliminates the problem.STOPTest Step 2. Check the Status while the Emergency Stop Switch is Activated.
Connect an Electronic Service Tool to the service tool connector.
Turn the breaker at the battery to the ON position.
Turn the Battery switch for the ECM to the ON position.
Activate the emergency stop switch.
Observe the status of the emergency stop switch on the Electronic Service Tool.Expected Result:The parameter for the emergency stop switch should read "ON".Results:
OK - The parameter for the emergency stop switch reads "ON". Proceed to test step 3.
Not OK - The parameter for the emergency stop switch does not read "ON". Proceed to test step 4.Test Step 3. Check the Status while the Emergency Stop Switch is Not Activated.
Deactivate the emergency stop switch.
Observe the status of the emergency stop switch on the Electronic Service Tool.Expected Result:The parameter for the emergency stop switch should read "OFF".Results:
OK - The parameter for the emergency stop switch reads "OFF". The emergency stop switch is functioning correctly.STOP
Not OK - The parameter for the emergency stop switch does not display "OFF". Proceed to test step 4.Test Step 4. Check the Emergency Stop Input to the ECM.
Turn the Battery switch for the ECM to the OFF position.
Disconnect ECM connector J1/P1.
Install a 40-pin Breakout T between the ECM connectors, P1, and J1.
Remove the wire F717-YL from pin 14 of the Breakout T that is connected to P1.
Remove the wire 998-BR from pin 29 of the Breakout T that is connected to P1.
Turn the Battery switch for the ECM to the ON position.
Observe the status of the emergency stop switch on the Electronic Service Tool when the wires are separated.
Short the wires that were removed from the Breakout T together.
Observe the status of the emergency stop switch on the Electronic Service Tool.
Turn the Battery switch for the ECM to the OFF