GUARD ASSEM. (front inner & rear) 9S1044 - Caterpillar

EngineG3612 (S/N: BB2104-108)Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Required Parts
Table 1
379-9028 Turbocharger Water Lines Gp
Qty Part Number Part Name
1 0S-1588 Bolt
1 0S-1591 Bolt
1 3V-3308 Hard Washer
2 5P-7464 Clip
2 5P-7465 Clip
1 6K-4934 Clip
1 6K-4935 Clip
1 6P-9592 Spacer
2 9S-8752 Full Nut
4 9X-6458 Hard Washer
3 165-3931 Bolt
2 452-5859 Grommet
1 486-6748 Plate
1 493-8712 Bracket Installing the 379-9028 Turbocharger Water Lines Gp
Illustration 1 g06087363
Old design
Remove and discard the tubes assemblies.
Set aside the brackets and associated hardware. Some of the hardware will be reused.
Illustration 2 g06087370
New design
Illustration 3 g06087384
(1) 6V-9847 Swivel Tee
(2) 5K-9090 O-Ring Seal
Install two O-rings (2) into swivel tee (1).
Attach swivel tee (1) and one O-ring (2) to the 381-7071 Adapter.
Illustration 4 g06087387
(3) 477-6036 Tube As
(4) 6V-8400 O-Ring Seal
(5) 7L-6580 O-Ring Seal
(6) 1W-7020 Retaining Ring
(7) 6K-4934 Clip
(8) 6K-4935 Clip
(9) 3B-1915 Bolt
(10) 9X-6458 Hard Washer
(11) 9S-8752 Full Nut
Install one O-ring (5) onto tube assembly (3).
Install one retaining ring (6) onto tube assembly (3).
Install tube assembly (3) into the 7W-4262 Tee.
Secure the tube assembly (3) to the 7W-4262 Tee with the original hardware.
Install tube assembly (3) and one O-ring (4) onto the turbocharger connector.
Install one clip (7) and one clip (8) around tube assembly (3).
Attach clips (7) and (8) to the 381-7072 Bracket with one bolt (9), two washers (10), and one nut (11).