1U8692 GUIDE-PISTON PIN Caterpillar parts
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
Rating:
Alternative (cross code) number:
CA1U8692
1U-8692
1U8692
CA1U8692
1U-8692
1U8692
Weight: 14 pounds 6 kg.
GAS ENGINE, MARINE ENGINE,
Compatible equipment models: 1U8692:
Information:
System Operation Description:Use this procedure to troubleshoot the CAN data link if a problem with the wiring is suspected. The CAN data link is used for communication between the following modules: engine's Electronic Control Module (ECM), customer devices and various display modules. Two 120 Ohm terminating resistors must be installed in the wiring harness in order for the CAN data link to function properly.
Illustration 1 g01258113
Typical schematic
Illustration 2 g01381785
P1 ECM connector
(P1-34) CAN data link −
(P1-42) Shield for the CAN data link
(P1-50) CAN data link +
Illustration 3 g01234146
Location of ECM connectors
Illustration 4 g01258177
Connector "B"
(Terminal 16) CAN data link +
(Terminal 17) CAN data link −
(Terminal 25) Shield for the CAN data link
Illustration 5 g01258179
Connector "G"
(Terminal 20) CAN data link +
(Terminal 21) CAN data link −
(Terminal 5) Shield for the CAN data link Test Step 1. Inspect the Electrical Connectors and the Wiring
Turn the main disconnect switch to the OFF position.
Thoroughly inspect the ECM connector J1/P1. Inspect all of the connectors to other modules on the CAN data link. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" for details.
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the harness and the wiring for abrasion and for pinch points. Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 3.
Not OK - The connectors and/or wiring are not OK.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Verify the Proper Installation of the Terminating Resistors
Verify that the terminating resistors are installed on the ends of the data link.
Disconnect the J1/P1 ECM connector and measure the resistance between P1-50 (CAN data link +) and P1-34 (CAN data link -). Expected Result:The resistance is approximately 60 3 Ohms.Results:
OK - The resistance is within the range. Proceed to Test Step 3.
Not OK - The resistance is approximately 120 6 Ohms. A terminating resistor is missing or damaged.Repair: If a termination resistor is missing, install the missing resistor. If both resistors are present, measure the resistance between pin A and pin B of the termination resistor. The resistance should measure 120 3 Ohms. Replace the termination resistor if the resistance is not 120 3 Ohms.STOPTest Step 3. Check for Shorts in the Harness
Disconnect the ECM connector J1/P1 at the engine ECM.
Disconnect the ECM connector J2/P2 at the engine ECM.
Disconnect any control modules from the CAN data link.
Disconnect Caterpillar Electronic Technician (ET) from the service tool connector.
Measure the resistance
Illustration 1 g01258113
Typical schematic
Illustration 2 g01381785
P1 ECM connector
(P1-34) CAN data link −
(P1-42) Shield for the CAN data link
(P1-50) CAN data link +
Illustration 3 g01234146
Location of ECM connectors
Illustration 4 g01258177
Connector "B"
(Terminal 16) CAN data link +
(Terminal 17) CAN data link −
(Terminal 25) Shield for the CAN data link
Illustration 5 g01258179
Connector "G"
(Terminal 20) CAN data link +
(Terminal 21) CAN data link −
(Terminal 5) Shield for the CAN data link Test Step 1. Inspect the Electrical Connectors and the Wiring
Turn the main disconnect switch to the OFF position.
Thoroughly inspect the ECM connector J1/P1. Inspect all of the connectors to other modules on the CAN data link. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" for details.
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the harness and the wiring for abrasion and for pinch points. Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 3.
Not OK - The connectors and/or wiring are not OK.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Verify the Proper Installation of the Terminating Resistors
Verify that the terminating resistors are installed on the ends of the data link.
Disconnect the J1/P1 ECM connector and measure the resistance between P1-50 (CAN data link +) and P1-34 (CAN data link -). Expected Result:The resistance is approximately 60 3 Ohms.Results:
OK - The resistance is within the range. Proceed to Test Step 3.
Not OK - The resistance is approximately 120 6 Ohms. A terminating resistor is missing or damaged.Repair: If a termination resistor is missing, install the missing resistor. If both resistors are present, measure the resistance between pin A and pin B of the termination resistor. The resistance should measure 120 3 Ohms. Replace the termination resistor if the resistance is not 120 3 Ohms.STOPTest Step 3. Check for Shorts in the Harness
Disconnect the ECM connector J1/P1 at the engine ECM.
Disconnect the ECM connector J2/P2 at the engine ECM.
Disconnect any control modules from the CAN data link.
Disconnect Caterpillar Electronic Technician (ET) from the service tool connector.
Measure the resistance
Caterpillar parts catalog:
Parts guide Caterpillar catalog:
4N4520
GUIDE
3114, 3116, 3126, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3412D, 3508, 3508C, 3512, 3516, 3516B, 3606, 3608, 3612, 3616, D348, D398, G3304, G3306, G3406, G3408, G3412, ...
3114, 3116, 3126, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3412D, 3508, 3508C, 3512, 3516, 3516B, 3606, 3608, 3612, 3616, D348, D398, G3304, G3306, G3406, G3408, G3412, ...
1803914
GUIDE
3612, 3616, C280-12, C280-16
3612, 3616, C280-12, C280-16
3522422
GUIDE
3612, 3616, C280-12, C280-16
3612, 3616, C280-12, C280-16
1507919
GUIDE
3606, 3608, C280-6, C280-8, G3606, G3606B, G3608
3606, 3608, C280-6, C280-8, G3606, G3606B, G3608
7W1771
GUIDE
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3512, G3516, G3516B, G3606, G3606B, G3608, G3612, G3616
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3512, G3516, G3516B, G3606, G3606B, G3608, G3612, G3616
1533932
GUIDE AS-LIFTER
C280-6, G3606, G3606B, G3608, G3612, G3616
C280-6, G3606, G3606B, G3608, G3612, G3616
1W1753
GUIDE-VALVE
3606, 3608, 3612, 3616
3606, 3608, 3612, 3616
1657588
GUIDE-VALVE
3606, 3608, 3612, 3616
3606, 3608, 3612, 3616
1488135
GUIDE
3606, 3608, 3612, 3616, G3606, G3608
3606, 3608, 3612, 3616, G3606, G3608
4W5540
GUIDE-BUSHING
3508, 3512, 3516, 3606, 3608, 3612, 3616
3508, 3512, 3516, 3606, 3608, 3612, 3616
7W8577
GUIDE AS-LIFTER
G3606, G3608, G3612, G3616
G3606, G3608, G3612, G3616
8T3022
GUIDE GP-ROD
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
4C6357
GUIDE GP-CONNECTING ROD
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
1W0020
GUIDE-LIFTER
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8
1W1754
GUIDE-VALVE SPRING
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
7C2424
GUIDE-VALVE
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, G3606, G3608, G3612, G3616
7W0196
GUIDE
3512B, 3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
3512B, 3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
7W1771
GUIDE
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3512, G3516, G3516B, G3606, G3606B, G3608, G3612, G3616
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3512, G3516, G3516B, G3606, G3606B, G3608, G3612, G3616
1507919
GUIDE
3606, 3608, C280-6, C280-8, G3606, G3606B, G3608
3606, 3608, C280-6, C280-8, G3606, G3606B, G3608
3522422
GUIDE
3612, 3616, C280-12, C280-16
3612, 3616, C280-12, C280-16
1803914
GUIDE
3612, 3616, C280-12, C280-16
3612, 3616, C280-12, C280-16
1756344
GUIDE-VALVE
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8, G3606, G3606B, G3608, G3612, G3616
1488974
GUIDE
3612, 3616
3612, 3616