HANDRAIL AS 3565165 - Caterpillar

Illustration 5 g00481658
Illustration 6 g00482561
Install two pin assemblies (18) through the first lifting eyes on the body. Later, the pin assemblies will be inserted through the lifting eyes on the frame to the second lifting eyes on the body. Pin assembly (18) weighs approximately 22.7 kg (50.05 lb).
Illustration 7 g00481653
Illustration 8 g00482161
Install two pin assemblies (24) into the truck body. Pin assembly (24) weighs approximately 41 kg (90.4 lb).
Illustration 9 g00482165
Illustration 10 g00482167
Install one washer (22) on each hinge pin (24). Note: If washers (22) will be replaced, two different sized washers are available. The thickness of the two different washers is 10.0 mm (0.39 inch) or 6.0 mm (0.24 inch). Use two washers that are 6.0 mm (0.24 inch) thick if the two washers that are 10.0 mm (0.39 inch) thick will not assemble.
Repeat Step 5 and Step 6 for the remaining hinge pin.
Illustration 11 g00481638
One mechanic should check the alignment. A second mechanic should use a hammer to pound in the pin assembly. The pin assembly should have the proper attitude for the installation of the mounting block and the bolts.
Use two bolts (21) and two hard washers in order to install one plate (23). Note: Bolts (21) should be tightened to a torque of 100 20 N m (73.8 14.8 lb ft).
Illustration 12 g00481632
Use a lift truck or another suitable method in order to support hoist cylinder (20). Remove the chain. Position the head end of the hoist cylinder in the bracket on the truck body. The hoist cylinder weighs approximately 1150 kg (2535.3 lb).
Illustration 13 g00481628
Assemble two spacers (16) on pin assembly (18).
Insert pin assembly (18) until the pin is seated. Install plate (19), the two washers, and two bolts (17).
Repeat Step 10 through Step 12 on the remaining hoist cylinder. Note: Tighten bolts (17) to a torque of 100 20 N m (73.8 14.8 lb ft).
If pad assemblies (9) and (12) are being replaced, use the following procedure in order to determine the requirement for shims (8) and (13).
Align the truck body and the frame rails parallel. The nominal distance between the rails is 42.0 mm (1.65 inch).
Measure the actual distance between the rails. Place pad assemblies (9) on the top of the main frame. As required, use shims (8) in order to produce zero clearance between the rails. Install three bolts (10), three washers, and three nuts (11). Repeat this process for the seven remaining pad assemblies. Note: Tighten bolts (10) to a torque of 100 20 N m (73.8 14.8 lb ft).
In order to install two pad assemblies (12) on top of the main crossbeam, align the pad assemblies parallel with the front body supports. Measure the distance between the pad assemblies. As required, use shims (13) in order to produce a compression of 1.5 mm (0.06 inch) at each of the two locations. The nominal distance between the pad assemblies and the front body support is 44.0 mm (1.73 inch). Install three bolts (14), the three washers, and three nuts (15). Note: Tighten