1549970 HARNESS AS-WIRING Caterpillar parts
35, 65E, 75E, 85E, 95E  
 
 
Rating:
 Alternative (cross code) number:
CA1549970
154-9970
1549970
 
CA1549970
154-9970
1549970
 
 
  Weight: 0.36 pounds 0 kg. 
  CHALLENGER,
Information:
 Removal Procedure
Start By:
Remove the flexible exhaust pipe from the exhaust back pressure valve. Refer to Disassembly and Assembly, "Flexible Exhaust Pipe - Remove and Install" for the correct procedure.
Illustration 1 g02476753
Typical example
Unclip retaining clips (4) for exhaust back pressure valve wiring harness (3). Slide locking tab (1) into the unlocked position.
Disconnect exhaust back pressure valve wiring harness (3) from assembly of engine wiring harness (2).
Loosen allen head bolt on V-band clamp (6). Note: If the V-band clamp (6) remain tight on the flanges, apply releasing fluid on the V-band clamps in order to assist removal. Lightly tap the bolts on the V-band clamps with a soft faced hammer in order to assist removal. Do not use a prybar in order to remove V-band clamps.
Make temporary marks on exhaust back pressure valve and the exhaust elbow in order to show correct position. Remove the exhaust back pressure valve (5) from exhaust elbow (7).
Illustration 2 g02476738
Note position of dowel (8) in exhaust elbow (7). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
Ensure that the exhaust back pressure valve and the exhaust elbow are free from damage. Replace any components that are damaged.
Illustration 3 g02476738
Illustration 4 g02476753
Typical example
Ensure that dowel (8) is free from damage and is correctly positioned in exhaust elbow (7).
Use Tooling (A) to lubricate the threads of the allen head bolt for V-band clamp (6).
Position V-band clamp (6) onto exhaust elbow (7).
Install exhaust back pressure valve (5) onto exhaust elbow (7). Ensure that the exhaust back pressure valve is correctly located onto dowel (8) on the exhaust elbow.
Ensure that V-band clamp (6) is seated onto exhaust back pressure valve (5) and exhaust elbow (7). Tighten the allen head bolt for the V-band clamp hand tight.
Tighten the allen head bolt for V-band clamp (6) to a torque of 12 N m (106 lb in).
Connect exhaust back pressure valve wiring harness (3) to the assembly of engine wiring harness (2).
Slide locking tab (1) into the locked position. Clip retaining clips (4) for exhaust back pressure valve wiring harness (3). End By:
Install the flexible exhaust pipe to the exhaust back pressure valve. Refer to Disassembly and Assembly, "Flexible Exhaust Pipe - Remove and Install" for the correct procedure.
 Start By:
Remove the flexible exhaust pipe from the exhaust back pressure valve. Refer to Disassembly and Assembly, "Flexible Exhaust Pipe - Remove and Install" for the correct procedure.
Illustration 1 g02476753
Typical example
Unclip retaining clips (4) for exhaust back pressure valve wiring harness (3). Slide locking tab (1) into the unlocked position.
Disconnect exhaust back pressure valve wiring harness (3) from assembly of engine wiring harness (2).
Loosen allen head bolt on V-band clamp (6). Note: If the V-band clamp (6) remain tight on the flanges, apply releasing fluid on the V-band clamps in order to assist removal. Lightly tap the bolts on the V-band clamps with a soft faced hammer in order to assist removal. Do not use a prybar in order to remove V-band clamps.
Make temporary marks on exhaust back pressure valve and the exhaust elbow in order to show correct position. Remove the exhaust back pressure valve (5) from exhaust elbow (7).
Illustration 2 g02476738
Note position of dowel (8) in exhaust elbow (7). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
Ensure that the exhaust back pressure valve and the exhaust elbow are free from damage. Replace any components that are damaged.
Illustration 3 g02476738
Illustration 4 g02476753
Typical example
Ensure that dowel (8) is free from damage and is correctly positioned in exhaust elbow (7).
Use Tooling (A) to lubricate the threads of the allen head bolt for V-band clamp (6).
Position V-band clamp (6) onto exhaust elbow (7).
Install exhaust back pressure valve (5) onto exhaust elbow (7). Ensure that the exhaust back pressure valve is correctly located onto dowel (8) on the exhaust elbow.
Ensure that V-band clamp (6) is seated onto exhaust back pressure valve (5) and exhaust elbow (7). Tighten the allen head bolt for the V-band clamp hand tight.
Tighten the allen head bolt for V-band clamp (6) to a torque of 12 N m (106 lb in).
Connect exhaust back pressure valve wiring harness (3) to the assembly of engine wiring harness (2).
Slide locking tab (1) into the locked position. Clip retaining clips (4) for exhaust back pressure valve wiring harness (3). End By:
Install the flexible exhaust pipe to the exhaust back pressure valve. Refer to Disassembly and Assembly, "Flexible Exhaust Pipe - Remove and Install" for the correct procedure.
Caterpillar parts catalog:
Parts harness Caterpillar catalog:
 1365595
HARNESS AS-CHASSIS
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365487
HARNESS AS-HITCH
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1839197
HARNESS AS-CONSOLE
 
35, 45, 55
 
35, 45, 55
 1422807
HARNESS AS
 
45, 55
 
45, 55
 1422808
HARNESS AS
 
45, 55
 
45, 55
 1394198
HARNESS AS-REAR
 
45, 55
  
45, 55
 1365398
HARNESS AS
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365486
HARNESS AS-FUEL TANK
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365593
HARNESS AS-CAB
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365397
HARNESS AS
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365592
HARNESS AS-DASH
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 1365591
HARNESS AS
 
65E, 75E, 85E, 95E
 
65E, 75E, 85E, 95E
 
