HARNESS AS-WIRING 1591192 - Caterpillar

25. Install baffles (21) [R.H. side with angles towards the front] and baffles (22) [L.H. side with angles toward the rear] with plates, bolts, lockwashers and nuts.(if equipped) 26. Install four 2D9345 Studs (23) in the truck body at location (F).27. Assemble exhaust pipe extension (24) with spring, bolts and locks as shown.28. Fasten the pipe extension to the body studs with four 7K1270 Washers, 5P8247 Washers and 1D4720 Nuts.29. With the body in the down position, loosen four bolts (25), and adjust bolts (26) to get the dimension shown at location (G).30. Tighten bolts (25). 31. Install coupler (27) on one end of cable (28). Install coupler (27) on the truck body with two 1D4643 Bolts (29), two 2H3794 Nuts and 5P8250 Washers.32. Install 8W0109 Plate (30) with a 2B0974 Pin, 5P8247 Washer and a 3B4617 Cotter Pin.33. Store the body lock cable in the position shown above.Dimensions and Charging Pressures for Front and Rear Suspension Cylinders
Make sure the suspension cylinders are charged with oil before charging the cylinders with nitrogen. See Service Manual SENR4016 for the complete charging procedure.
1. Raise the front of the truck and install a 51 × 51 × 265 mm (2 × 2 × 10.43") bar at location (A) [each side].2. Charge the front cylinders with nitrogen to 2200 kPa (320 psi). This will give the 265 mm (10.43") dimension with the body installed and the machine on level ground. 3. With the body installed and the machine on level ground, charge the rear cylinders until the 1140 mm (44.88") dimension is obtained.Recommendations for Assembly Check Before Delivery of the Truck
The following is a list of recommended assembly checks and system functional checks before delivery of the truck to the customer. Please do all of the checks and mark the list YES (system functioned properly) or NO (system malfunction).Use the Service Manual if needed to correct the problem of a system malfunction before delivery.After the check list is completed, sign your name and the name of the dealer. Please tear out and mail to:Caterpillar Inc.
27th and Pershing St.
Decatur, IL. 62525
Att: Product Quality - Off Highway Trucks
Customer:____________________ Product Identification No:____________________1. Check to make sure all hydraulic systems are full and all pumps primed prior to starting the engine. YES____________________ NO____________________2. Remove trapped air from the rear and front service brake systems, retarder system and parking brake system. YES____________________ NO____________________3. Check parking brake release pump and electric motor. YES____________________ NO____________________4. Check steering system. * With the engine off the steering tank should be filled to the FULL mark of the top sight glass. YES____________________ NO____________________* After starting the engine, the steering tank oil level should drop to the FULL mark of the bottom sight glass. YES____________________ NO____________________* With the engine stopped (stop the engine with the ground level shut down) steer from left to right. YES____________________ NO____________________* With the engine and key switch off, steering accumulators will discharge and oil will be at upper sight glass of