HARNESS ASSEMBLY-ENGINE 2269672 - Caterpillar

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(1) Plate (2) 5G-7820 Magnet As (3) 8T-7547 Bolt (4) 8T-4224 Hard Washer (5) 6V-9189 Locknut
Secure magnet assembly (2) to plate (1) by using two bolts (3), four hard washers (4), and two locknuts (5) .Note: Leave magnet assembly (2) loose for adjustment.
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View of the rear of the frame (D) Block (6) 378-9063 Plate (7) 8T-4136 Bolt (8) 8T-4121 Hard Washer (9) 130-5300 Clip (14) 132-5789 Clip
Secure plate (6) and two existing clips (9) and one clip (14) to block (D). Use two bolts (7), and two hard washers (8) .Note: Tighten bolts (7) to a torque of 55 10 N m (40.5 7.4 lb ft).
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View of the rear of the frame (4) 8T-4224 Hard Washer (6) 378-9063 Plate (9) 130-5300 Clip (10) 228-4808 Position Switch Gp (11) 4M-6425 Bolt
Secure one position switch group (10) and one clip (9) to plate (6) by using two bolts (11) and two hard washers (4) .Note: Tighten bolts (11) to a torque of 25 6 N m (220 55 lb in), and secure the connector for Position Switch Gp (10) in clip (9) .
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(E) Chassis harness assembly (9) 130-5300 Clip (10) 228-4808 Position Switch Gp (12) 383-2704 Switch Harness As connector (The harness is not shown.) (13) 7K-1181 Cable Strap (14) 132-5789 Clip
Connect switch harness assembly (12) to position switch group (10) and chassis harness assembly (E) .
Secure harness assembly (12) to clip (14) using cable strap (13) .
Secure the remaining chassis harness connectors to clips (9) .
Remove the body retaining pin and operate the hoist of the truck.Note: Refer to Operation and Maintenance Manual, SEBU7837 for instructions on removing the pins and operating the hoist.
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(E) Chassis harness assembly (G) 10 mm (0.394 inch) (2) 5G-7820 Magnet As (6) 384-4121 Plate (10) 228-4808 Position Switch Gp
With the body in the DOWN position, adjust magnet assembly (2) and position switch group (10) so that dimension (G) is 10 mm (0.394 inch).Note: Adjust plate (6) forward or backwards in order to achieve dimension 10 mm (0.394 inch).
Position magnet assembly (2) so that the body snubs at 203 to 254 mm (8 to 10 inch) between the front body pads and the frame rail.Note: If the truck body reaches the SNUB position too early, move magnet assembly (2) upward. If the truck body reaches the SNUB position too late, move magnet assembly (2) downward.
Tighten the hardware that secures magnet assembly (2) to a torque of 28 7 N m (250 62 lb in).
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(1) Plate (W1) 6 mm (0.236 inch) Fillet weld
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(1) Plate (W2) 6 mm (0.236 inch) Flare-bevel groove weldNote: Refer to Special Instruction, REHS1841, "General Welding Procedures" before performing any welding on the machine.
Finish weld plate (1) on three sides with