HARNESS ASSEMBLY-TRANSMISSION 2474861 - Caterpillar

Removal Procedure
Start By:
Remove the water temperature regulator housing.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Drain the level of the coolant below the water outlet manifold. Drain the coolant into a suitable container for storage or disposal.
Illustration 1 g00514149
Remove two bolts (6) and the washers.
Remove bolt (2) and the washer. Remove clip (5) .
Disconnect the connector for the coolant temperature sensor (4). Remove coolant temperature sensor (1) and the O-ring seal from water outlet manifold (3) .
Illustration 2 g00514150
Remove bolts (8) and the washers.
Remove water outlet manifold (3) and the gaskets.
Remove plugs (7), if necessary.