HARNESS AS-SOLENOID 2501199 - Caterpillar

12. Remove bolts (15) that hold bearing cage (14) to the transfer gear case. 13. Use two 3/8"-16 NC forcing screws (16) to loosen bearing cage (14) from the transfer gear case.14. Remove cage (14), the O-ring seal and the shims from the transfer gear case. 15. Remove lip seal (17) from the bearing cage. 16. Remove O-ring seal (19) and bearing cup (18) from the bearing cage. 17. Remove spacer (20) from the output shaft. 18. Fasten a hoist to the transfer gear case, and put it in a vertical position. The weight of the unit is 186 kg (410 lb).19. Remove the bolt, retainer (21), the O-ring seal and yoke (22) from the output shaft. Remove the dirt guard from the output shaft. 20. Remove bolts (24) that hold bearing cage (23) to the transfer gear case. 21. Install two 3/8"-16 NC forcing screws (25) to remove bearing cage (23) from the transfer gear case. 22. Remove lip seal (26) from the bearing cage. 23. Remove bearing cup (27) and O-ring seal (28) from the bearing cage. 24. Fasten a lifting strap and a hoist to hold transfer gear (29) in position.25. Use Tooling (B) to push output shaft (31) from transfer gear (29) and bearing cone (30).26. Remove transfer gear (29) from output shaft (31). 27. Remove output shaft (31) and bearing cone (32) from the transfer gear case.
The output shaft is free to fall when the bearing cone is removed.
28. Use Tool (C) and a press to push the output shaft from bearing cone (32). 29. Remove transfer gear (29) from the transfer gear case. 30. Remove sleeve (33) from the transfer gear case. 31. Remove O-ring seals (34) and (35) from the sleeve. 32. Remove bolts (36), cover (37) and the O-ring seal from the transfer gear case. 33. Remove suction screen (39) and screen tube assembly (38) from the transfer gear case. 34. Separate suction screen (39) from screen tube assembly (38).35. If necessary, remove magnets (40) from the screen tube assembly.Assemble Transfer Gears
1. Be sure the magnets on the screen tube assembly and the screen are clean and free of dirt and foreign material.2. Be sure magnets (40) are in position on screen tube assembly (38).3. Install screen tube assembly (38) into screen (39) as shown. 4. Install screen tube assembly (38) and screen (39) into the transfer gear case. 5. Put O-ring seal (41) in position on cover (37), and put clean transmission oil on it.6. Install cover (37) on the transfer gear case with the four bolts. 7. Install O-ring seals (34) and (35) on sleeve (33).8. Install sleeve (33) in the transfer gear case. 9. Put transfer gear (29) in position in the transfer gear case as shown. 10. Heat bearing cone (32) to a maximum temperature of 135 °C (275 °F), and install it on output shaft (31). Be sure the bearing makes contact with the shoulder on the output shaft.11. Put the bearing and output shaft