HARNESS AS-CONTROL 2566804 - Caterpillar

Assemble the Starting Motor
Table 1
Required Tools    
Tool    Part Number    Description    Quantity    
A     1P-1855     Retaining Ring Pliers     1    
B     1P-0510     Driver Gp     1    
Illustration 1 g00810281
Put SAE 20W oil on all bushings, seals and oil wicks.
Put field winding coil (29) and pole shoes (30) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (31). Tighten to a torque of 20.3 2.3 N m (179.7 20.4 lb in).
Illustration 2 g00810276
Install bushing (27) and seal (28) into the shift lever housing. Use tool group (B) .
Illustration 3 g00810419
Put the O-ring on the shift lever housing (22) .
Install the seals on pin (26). Hold shift lever (24) in shift lever housing (22) and install pin (19) through the housing and lever (24). Install ring (23) with tool (A) .
Illustration 4 g00810272
Put shift lever housing (22) in position on the starting motor housing. Install bolts (25) and tighten bolts (25) to a torque of 18.9 2.6 N m (167.3 23.0 lb in).
Illustration 5 g00810429
Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Install washer (21) on armature (18). Put armature (18) into the starting motor housing. Hold pinion drive (20) in the shift lever fork and insert armature (18) through the shift housing and pinion drive.Note: The pinion drive that is on the 41-MT starting motor is not same pinion drive that is shown. The pinion drive is similar to a 42-MT starting motor. Refer to Disassembly and Assembly, "Starting Motor - Assemble".
Illustration 6 g00810266
Put retainer (17) on armature shaft (18). Install ring (19) into the groove and force retainer (17) over ring (19) in order to lock the ring in position.
Illustration 7 g00810257
Install bushing (16) into the pinion drive housing with tool group (B) .
Illustration 8 g00810444
Illustration 9 g00810249
Put pinion drive housing (14) in position on shift lever housing (22). Install bolts (15) and tighten the bolts to a torque of 23.7 6.1 N m (209.8 54.0 lb in).
Illustration 10 g00810455
Illustration 11 g00810245
Install brushes (11) on brush holder (12). Tighten the screws to a torque of 2.9 1.0 N m (25.7 8.9 lb in).
Put the brush holder in position on the starting motor housing. Connect three leads (10). Tighten the screws to a torque of 2.9 1.0 N m (25.7 8.9 lb in). Push the brushes against the commutator so the brush springs are on top of the brushes.
Illustration 12 g00810242
Install bushing (10) into rear of the housing with tool group (B) .
Illustration 13 g00810478
Illustration 14 g00810222
Install the O-ring seal on the back of the starting motor housing. Put washer (9) on the back of the armature. Put rear housing (6) in position on the starting motor housing. Install bolts (7) and tighten the bolts to a torque of 5.7 1.1 N m (50.4 9.7 lb in).
Illustration 15 g00810493
Put the O-ring seal on the shift lever housing.