2776854 HARNESS AS-WIRING Caterpillar parts
G3520C, G3520E
Rating:
Alternative (cross code) number:
CA2776854
277-6854
2776854
CA2776854
277-6854
2776854
Weight: 7 pounds 3 kg.
GENERATOR SET,
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Studs
1/2 - 13 by 5 inch 4 Start By:
Remove the prelubrication oil pump.
Install the engine lifting brackets.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03744425
Typical Example
Illustration 2 g03744426
Typical Example
Remove the bolts and clamps that hold the tube assembly to engine oil pan (4).
Remove bolts (2). Remove spacer (1). Remove the tube assembly from engine oil pan (3) and the engine oil pump.
Ensure that all connections between the cylinder block and engine oil pan (3) have been removed.
Attach a suitable lifting device to the engine lifting brackets. The weight of the C280-12 Engine is approximately 26000 kg (57300 lb). The weight of the C280-16 Engine is approximately 30000 kg (66100 lb). Remove bolts (4) that hold engine oil pan (3) to the cylinder block and the end covers. Remove the engine from the base.
Place the engine on support blocks. The minimum height of the stands should be 671 mm (26.4 inch) for the removal of the engine oil pan.
Illustration 3 g03744427
Place a pallet jack under each end of engine oil pan (3). The weight of the C280-12 engine oil pan is approximately 628 kg (1385 lb). The weight of the C280-16 engine oil pan is approximately 661 kg (1457 lb).
Raise the pallet jacks in order to support engine oil pan (3).
Illustration 4 g03744428
Remove gasket (5) from engine oil pan (3). Installation Procedure
Illustration 5 g03744428
Clean the gasket surface of the engine oil pan and the cylinder block. Install a new gasket (5) on engine oil pan (4). Note: Check the inside of the engine oil pan in order to ensure that all of the Tooling has been removed. Ensure that there is nothing under the suction bell.
Attach a suitable lifting device to the engine lifting brackets. The weight of the C280-12 Engine is approximately 26000 kg (57300 lb). The weight of the C280-16 Engine is approximately 30000 kg (66100 lb). Place the engine on support blocks.
Illustration 6 g03744427
Move engine oil pan (4) into position under the cylinder block. The weight of the C280-12 engine oil pan is approximately 628 kg (1385 lb). The weight of the C280-16 engine oil pan is approximately 661 kg (1457 lb).
Install Tooling (A) at each corner of engine oil pan (4). Use a pallet jack in order to raise engine oil pan (4) into position.
Illustration 7 g03744426
Typical Example
Illustration 8 g03744425
Typical Example
Install bolts (3).
Place the tube assembly and spacer (1) in position. Install bolts (2). Note: Lubricate the O-ring seals with clean engine oil before installation.
Install the clamps and bolts that hold the tube assembly to engine oil pan (4). End By:
Remove the engine lifting brackets.
Install the prelubrication oil pump.
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Studs
1/2 - 13 by 5 inch 4 Start By:
Remove the prelubrication oil pump.
Install the engine lifting brackets.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03744425
Typical Example
Illustration 2 g03744426
Typical Example
Remove the bolts and clamps that hold the tube assembly to engine oil pan (4).
Remove bolts (2). Remove spacer (1). Remove the tube assembly from engine oil pan (3) and the engine oil pump.
Ensure that all connections between the cylinder block and engine oil pan (3) have been removed.
Attach a suitable lifting device to the engine lifting brackets. The weight of the C280-12 Engine is approximately 26000 kg (57300 lb). The weight of the C280-16 Engine is approximately 30000 kg (66100 lb). Remove bolts (4) that hold engine oil pan (3) to the cylinder block and the end covers. Remove the engine from the base.
Place the engine on support blocks. The minimum height of the stands should be 671 mm (26.4 inch) for the removal of the engine oil pan.
Illustration 3 g03744427
Place a pallet jack under each end of engine oil pan (3). The weight of the C280-12 engine oil pan is approximately 628 kg (1385 lb). The weight of the C280-16 engine oil pan is approximately 661 kg (1457 lb).
Raise the pallet jacks in order to support engine oil pan (3).
Illustration 4 g03744428
Remove gasket (5) from engine oil pan (3). Installation Procedure
Illustration 5 g03744428
Clean the gasket surface of the engine oil pan and the cylinder block. Install a new gasket (5) on engine oil pan (4). Note: Check the inside of the engine oil pan in order to ensure that all of the Tooling has been removed. Ensure that there is nothing under the suction bell.
Attach a suitable lifting device to the engine lifting brackets. The weight of the C280-12 Engine is approximately 26000 kg (57300 lb). The weight of the C280-16 Engine is approximately 30000 kg (66100 lb). Place the engine on support blocks.
Illustration 6 g03744427
Move engine oil pan (4) into position under the cylinder block. The weight of the C280-12 engine oil pan is approximately 628 kg (1385 lb). The weight of the C280-16 engine oil pan is approximately 661 kg (1457 lb).
Install Tooling (A) at each corner of engine oil pan (4). Use a pallet jack in order to raise engine oil pan (4) into position.
Illustration 7 g03744426
Typical Example
Illustration 8 g03744425
Typical Example
Install bolts (3).
Place the tube assembly and spacer (1) in position. Install bolts (2). Note: Lubricate the O-ring seals with clean engine oil before installation.
Install the clamps and bolts that hold the tube assembly to engine oil pan (4). End By:
Remove the engine lifting brackets.
Install the prelubrication oil pump.
Caterpillar SIS machinery equipment:
Caterpillar SIS
G3516H Generator Set KSJ00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set CWW00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZN00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZM00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZL00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZJ00001-UP »
277-6854
HARNESS AS-WIRING
G3520E Generator Set GZH00001-UP »
277-6854
HARNESS AS-WIRING
G3520E Generator Set GZG00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set LGS00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set RLP00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZA00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set GZB00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZA00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZB00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZC00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZD00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZE00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZF00001-UP »
277-6854
HARNESS AS-WIRING
G3520C Generator Set FZG00001-UP »
277-6854
HARNESS AS-WIRING
Caterpillar parts catalog:
Parts harness Caterpillar catalog:
2008981
HARNESS AS-PANEL
3508B, 3512, 3512B, 3516, 3516B, 3516C, G3512E, G3516B, G3516C, G3516E, G3520C, G3520E, SR4, SR4BHV
3508B, 3512, 3512B, 3516, 3516B, 3516C, G3512E, G3516B, G3516C, G3516E, G3520C, G3520E, SR4, SR4BHV
2776853
HARNESS AS-WIRING
G3520C, G3520E
G3520C, G3520E
1280830
HARNESS AS-POWER
3304, 3306, 3306B, 3406, 3406B, 3408, 3408C, 3412, 3412C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, C15, C18, C27, C32, G3306, G3406, G3408, G3408B, G3412, G3508, G3512, G3512E, G3516, G3516B, G35...
3304, 3306, 3306B, 3406, 3406B, 3408, 3408C, 3412, 3412C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, C15, C18, C27, C32, G3306, G3406, G3408, G3408B, G3412, G3508, G3512, G3512E, G3516, G3516B, G35...
2495293
HARNESS AS-SENSOR
14H, 3176B, 3176C, 3196, 3406E, 3408E, 3412E, 3456, 345B, 345B II, 345B II MH, 345B L, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 365B, 365B II, 365B L, 572R II, 583T, 621B, 621G, 627...
14H, 3176B, 3176C, 3196, 3406E, 3408E, 3412E, 3456, 345B, 345B II, 345B II MH, 345B L, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 365B, 365B II, 365B L, 572R II, 583T, 621B, 621G, 627...
2120229
HARNESS AS-PANEL
G3512E, G3516B, G3516C, G3516E, G3520C, G3520E, PMG3516
G3512E, G3516B, G3516C, G3516E, G3520C, G3520E, PMG3516
3111342
HARNESS AS-PANEL
G3512E, G3516C, G3520C, G3520E
G3512E, G3516C, G3520C, G3520E
2412967
HARNESS AS-WIRING
3208, 3306, 3306B, 3406B, 3406C, 3412, 3412C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C18, C27, C32, G3306, G3406, G3408, G3412, G3508, G3512, G3512E, G3516, G3516B, G3516C, G3516E, ...
3208, 3306, 3306B, 3406B, 3406C, 3412, 3412C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C18, C27, C32, G3306, G3406, G3408, G3412, G3508, G3512, G3512E, G3516, G3516B, G3516C, G3516E, ...
2394132
HARNESS AS-WIRING
G3512E, G3516C, G3516E, G3520C, G3520E
G3512E, G3516C, G3516E, G3520C, G3520E
2064807
HARNESS AS-SENSOR
G3520C, G3520E
G3520C, G3520E
2287469
HARNESS AS-ENGINE
G3520C, G3520E
G3520C, G3520E
2840645
HARNESS AS-PANEL
G3512E, G3516C, G3516E, G3520C, G3520E, PMG3516
G3512E, G3516C, G3516E, G3520C, G3520E, PMG3516
2200975
HARNESS AS-WIRING
3612, G3512E, G3516C, G3516E, G3520C, G3520E, PMG3516
3612, G3512E, G3516C, G3516E, G3520C, G3520E, PMG3516
8M9531
HARNESS
769
769
3777564
HARNESS AS-ENGINE
906H2, 907H2, 908H2
906H2, 907H2, 908H2
3208156
HARNESS AS-POWER
G3516
G3516
3859185
HARNESS AS-WIRING
C13, C15, C18, C9.3
C13, C15, C18, C9.3
4W9867
HARNESS AS-ENGINE
3406B
3406B
1506999
HARNESS AS-CONSOLE
320B, 320B U, 322B, 322B L, 325B, 325B L, 330B, 330B L
320B, 320B U, 322B, 322B L, 325B, 325B L, 330B, 330B L
3W4403
HARNESS AS
D5H, D5HTSK II
D5H, D5HTSK II