HEAD 6E0775 - Caterpillar

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.Choose the interval that occurs first to determine the correct maintenance interval: fuel consumption , service hours, and calendar time. Products that operate in severe operating conditions may require more frequent maintenance.Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.When Required
Battery or Battery Cable - Disconnect
Catalyst (SCR) - Replace
Coolant - Change
Coolant Sample (Level 1) - Obtain
Coolant Temperature Regulator - Replace
Diesel Exhaust Fluid Pump - Replace
Engine Oil and Filter - Change
Fuel System - Prime
Heat Exchanger - Inspect
Maintenance Recommendations
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Daily
Air Tank Moisture and Sediment - Drain
Battery - Replace
Control Panel - Inspect/Test
Coolant Level - Check
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Walk-Around Inspection
Every 6000 Service Hours or 3 Years
Coolant Extender (ELC) - Add
Every 6000 Service Hours or 6 Years
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Speed/Timing Sensor - Clean/Inspect
Prelube Pump - Inspect
Starting Motor - Inspect
Water Pump - Inspect
Every 8000 Service Hours or 3 Years
Camshaft Roller Followers - Inspect
Overhaul
Aftercooler Core - Inspect/Clean/Test
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations
Initial 250 Service Hours
Engine Valve Lash - Check
Fuel Injector - Inspect/Adjust
Every 250 Service Hours
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - Obtain
Engine Speed/Timing Sensor - Clean/Inspect
Fuel Filter Differential Pressure - Check
Every 500 Service Hours
Filter Screen (DEF) - Clean/Replace
Every 6 Months
Diesel Exhaust Fluid Nozzle - Inspect/Clean
Initial 6 Months
Filter Screen (Air) - Clean/Replace
Filter Screen (DEF) - Clean/Replace
Every 1000 Service Hours
Engine - Clean
Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Filter Screen (Air) - Clean/Replace
Fuel System Primary Filter/Water Separator - Clean/Replace
Fuel System Secondary Filter - Replace
Every 2000 Service Hours
Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Engine Mounts - Inspect
Fumes Disposal Filter Element - Replace
Turbocharger - Inspect
Every Year
Coolant Sample (Level 2) - Obtain
Every 4000 Service Hours
Auxiliary Water Pump - Inspect
Engine Valve Lash - Check
Fuel Filter Differential Pressure - Check
Fuel Injector - Inspect/Adjust
Every 4500 Service Hours
Exhaust Inlet Nitrogen Oxide Sensor - Replace
Exhaust Outlet Nitrogen Oxide Sensor - Replace