HEADLINER 3456021 - Caterpillar

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 330-0835 Sleeve 1
C 1P-0499 Drive Plate 1
D - Loctite 272 -
E - Loctite 7090 Solventless Activator -
G - Nut (M36 x 3) 2
289-5884 Castle Nut (M36 x 3)(1) 2
(1) If using castle nuts, be sure to install with the flat sides facing each other.
Illustration 1 g06204470
Clean the threads of shaft (8) and cylinder assembly (9). Apply Tooling (E) to the threads of shaft (8) and cylinder assembly (9).
Apply Tooling (D) to the threads of shaft (8) and cylinder assembly (9).
Illustration 2 g06204474
Install shaft (8) into cylinder assembly (9). Use Tooling (G) to tighten shaft (8) to a torque of 1500 200 N m (1106 148 lb ft).Note: When removing Tooling (G), be sure to hold the inner nut while loosing the outer nut. Be sure that shaft (8) does not back off.
Illustration 3 g01541374
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Use Tooling (B) and Tooling (C) with a suitable press to install nut (7). Tighten nut (7) until the assembled length of the spring is equal to 222 3.2 mm (8.7 0.13 inch).
Illustration 4 g01541814
Install grease fitting (6) and lock plate (5) .
Illustration 5 g01539993
Install seals (3) and (4).
Illustration 6 g01542513
Install plunger (2).
Install cotter pin (1).End By:
Install the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring and Track Adjuster - Install".