6N538 FUEL INJECTION VALVES AND LINES GROUP--Part 2 of 2 Engine Serial No. 48V24325-Up 215 EXCAVATOR

FUEL SYSTEM

LINES GP-FUEL

0. 6N-0538 FUEL INJEC

PUMP GP-FUEL PRIMING

1. 4N-3287 PUMP GP-FU

FILTER GP-FUEL

2. 2P-0975 FILTER GP-

TANK GP-FUEL

3. 5C-1152 FUEL TANK

LINES GP-FUEL

4. 5C-4301 FUEL LINES
5. 5C-4301 FUEL LINES

TANK GP-FUEL

6. 5C-5179 WATER SEPA

PUMP GP-FUEL TRANSFER

7. 5C-1540 REFUELING

ELECTRICAL AND STARTING SYSTEM

BATTERY GP

8. 5C-0789 BATTERY AN

WIRING GP

9. WIRING DIA
0. INFORMATION

EXCAVATOR 215 EXCAVATOR 96L
215 EXCAVATOR 96L00001-00786 (MACHINE) POWERED BY 3304 ENGINE HEBP1081 215 96L (1974)

FUEL SYSTEM

LINES GP-FUEL

6N-0538 FUEL INJECTION VALVES AND LINES GROUP

5C-4301 FUEL LINES GROUP

#HEBP10810090

6N-0538: FUEL INJECTION VALVES AND LINES GROUP

FUEL INJECTION VALVES AND LINES GROUP

6N538 FUEL INJECTION VALVES AND LINES GROUP--Part 2 of 2
Engine Serial No. 48V24325-Up

c164767 HEBP1081

6N0538 FUEL INJECTION VALVES AND LINES GROUP Parts scheme

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4M-1149 C	[1]	CLIP
2.	0S-1620	[1]	BOLT
3.	5P-6011 H		TUBE 1.5 m(59.06 in.)
4.	5M-1198	[1]	CLIP
5.	6N-0962	[1]	TUBE ASSEM.
6.	5P-0537 C	[4]	WASHER
7.	030-7947	[2]	ELBOW
8.	3J-1907	[2]	SEAL
9.	5M-6214	[1]	PLUG
10.	6F-8868 C	[2]	CLAMP
11.	0S-1616 C	[1]	BOLT
	1B-4330 C	[1]	NUT
	3B-4504 C	[1]	LOCKWASHER
12.	4H-8878	[1]	CLIP
13.	6D-0238	[1]	VALVE ASSEM.
14.	2N-1287	[2]	ELBOW
15.	7B-3235	[1]	BOLT
16.	6N-0963	[1]	TUBE ASSEM.
17.	3J-5390	[1]	PLUG
18.	5M-2894 C	[1]	WASHER
19.	8M-5248	[1]	SEAL
20.	0L-1352	[1]	BOLT
21.	6N-3760	[1]	BRACKET
22.	2P-3850	[1]	ADAPTER
23.	8M-5253	[1]	SEAL
24.	2A-5546	[2]	BOLT
25.	8M-2772 C	[1]	CLIP
26.	7B-2742 C	[1]	BOLT
27.	4D-8948 C	[1]	CLIP
28.	2M-0849 C	[2]	WASHER
	C		INDICATES CHANGE
	H		ORDER BY THE METRE

#HEBP10810091

4N-3287: PUMP GP-FUEL PRIMING

PUMP GP-FUEL PRIMING

4N3287 FUEL PRIMING PUMP GROUP

c119981 HEBP1081

4N3287 PUMP GP-FUEL PRIMING Parts scheme

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1P-0436	[1]	GASKET
2.	4B-3388	[1]	BOLT (5/16-18X1.125IN)LG
			-OR-
	1B-7182 C	[1]	BOLT (5/16-18X1.25IN)LG
	9M-1974 C	[1]	WASHER (.313IN)DIA
3.	0S-1616	[1]	BOLT (1/4-20X1IN)LG
			-OR-
	9F-6580 C	[1]	BOLT (1/4-20X1.125IN)LG
	5P-0537 C	[1]	WASHER (.25IN)DIA
4.	4N-2511	[1]	PUMP AS-FUEL PRIMING
	C		CHANGE FROM PREVIOUS TYPE

#HEBP10810092

2P-0975: FILTER GP-FUEL

FILTER GP-FUEL

2P975 FUEL FILTER GROUP

c219470 HEBP1081

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4N-7108	[1]	BLOCK
2.	0T-0573 C	[1]	BOLT
3.	0L-1351 C	[2]	BOLT
4.	4N-5151	[1]	SUPPORT
5.	0S-1571 C	[1]	BOLT
	2B-0941	[1]	SPACER
6.	5M-2894 C	[5]	WASHER
7.	0S-1594 C	[1]	BOLT
8.	1P-2299	[1]	FILTER ASSEM.
9.	7N-0811 C	[1]	BASE ASSEM.
	C		INDICATES CHANGE

#HEBP10810093

5C-1152: FUEL TANK GROUP

FUEL TANK GROUP

5C1152 FUEL TANK GROUP

c209349 HEBP1081

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6A-8924	[1]	PLATE
2.	4J-8252	[1]	GLASS
	4J-8251	[1]	GROMMET
3.	2A-0762	[4]	BOLT
	3B-4504	[4]	LOCKWASHER
4.	8K-0287	[1]	CAP
5.	3J-5389	[1]	PLUG
6.	5M-6213	[1]	PLUG
7.	5C-1472	[1]	TANK ASSEM.
8.	3B-0551	[1]	PLUG
9.	1H-8306	[1]	SCREW
10.	0S-1585	[4]	BOLT
	3B-4508	[4]	LOCKWASHER
	4B-4280	[4]	WASHER
11.	5C-1462	[1]	PLUNGER
12.	8H-3498	[1]	STRAINER ASSEM.

#HEBP10810094

5C-4301: FUEL LINES GROUP

FUEL LINES GROUP

5C4301 FUEL LINES GROUP
Serial No. 96L1 to 96L357 inclusive

c160350 HEBP1081

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2F-4662	[1]	FITTING
			(Includes)
	3H-1829	[1]	NUT
	3H-1830	[1]	SLEEVE
2.	5C-1204	[1]	TUBE
3.	5C-2534	[1]	TUBE ASSEM.
4.	4N-1828	[1]	FITTING
5.	5P-6442 CH		HOSE 43 cm (16.93 in.)
6.	5C-1478	[1]	TUBE
7.	5K-3791	[1]	FITTING
8.	4K-8182	[1]	FITTING
			(Includes)
	1F-1344	[1]	NUT
9.	5C-5023 C	[1]	TUBE
10.	3K-1849	[2]	UNION
			(Each Includes)
	8F-8997	[2]	NUT
11.	5C-1210	[1]	BRACKET
12.	0S-0509	[1]	BOLT
	3B-4506	[1]	LOCKWASHER
13.	5K-2748	[2]	COUPLING
14.	5P-1442 CH		HOSE 42 cm(16.54 in.)
15.	6K-0712	[2]	COUPLING
16.	5C-2533	[1]	BRACKET
17.	4D-1238	[2]	UNION
			(Each Includes)
	1F-1344	[2]	NUT
18.	5P-1442 H		HOSE 80 cm (31.5 in.)
19.	1P-4278 C	[1]	CLAMP
20.	5M-6213 C	[1]	PLUG
21.	3B-8999 C	[2]	FITTING
			(Each Includes)
	8F-8997	[1]	NUT
22.	2P-4173 C	[2]	COCK (drain)
23.	0T-0102 C	[2]	BOLT
	5M-2894 C	[2]	WASHER
24.	6N-7624 C	[1]	BASE
25.	3S-2093 C	[2]	STRAP
26.	036-0120 C	[2]	CLIP
27.	1D-4717 C	[2]	NUT
	4B-4278 C	[2]	WASHER
28.	5C-5024 C	[1]	TUBE
29.	6N-7617 C	[1]	ELEMENT (water separator)
30.	6N-7618 C	[1]	CLAMP
	C		INDICATES CHANGE
	H		ORDER BY THE CENTIMETRE

#HEBP10810095

5C-4301: FUEL LINES GROUP

FUEL LINES GROUP

5C4301 FUEL LINES GROUP
Serial No. 96L358-Up

c164145 HEBP1081

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5P-6072 C	[1]	ELBOW
	3D-8087 C	[1]	NUT
	3D-8088 C	[1]	SLEEVE
2.	5C-1204	[1]	TUBE
3.	5C-2534	[1]	TUBE ASSEM.
4.	4N-1828	[1]	FITTING
5.	5P-6442 H		HOSE 43 cm(16.93 in.)
6.	5C-1478	[1]	TUBE
7.	5K-3791	[1]	FITTING
8.	4K-8182	[1]	FITTING
			(Includes)
	1F-1344	[1]	NUT
9.	5C-1479 C	[1]	TUBE
10.	3K-1849	[2]	UNION
			(Each Includes)
	8F-8997	[2]	NUT
11.	5C-1210	[1]	BRACKET
12.	0S-0509	[1]	BOLT
	3B-4506	[1]	LOCKWASHER
13.	5K-2748	[2]	COUPLING
14.	5P-1442 H		HOSE 42 cm(16.54 in.)
15.	6K-0712	[2]	COUPLING
16.	5C-2533	[1]	BRACKET
17.	4D-1238	[2]	UNION
			(Each Includes)
	1F-1344	[2]	NUT
18.	3S-2093 C	[1]	STRAP
	C		INDICATES CHANGE
	H		ORDER BY THE CENTIMETRE

#HEBP10810096

5C-5179: WATER SEPARATOR GROUP

WATER SEPARATOR GROUP

5C5179 WATER SEPARATOR GROUP
AN ATTACHMENT

c164518 HEBP1081

5C5179 WATER SEPARATOR GROUP Parts scheme

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5C-5023	[1]	TUBE
2.	5C-5024	[1]	TUBE
3.	036-0120	[1]	CLIP
	1D-4717	[1]	NUT
	3B-4506	[1]	LOCKWASHER
	4B-4278	[1]	WASHER
4.	3B-8999	[2]	FITTING
5.	0T-0102	[2]	BOLT
	5M-2894	[2]	WASHER
6.	6N-7617	[1]	ELEMENT
7.	5M-6213	[1]	PLUG
8.	6N-7624	[1]	BASE
9.	6N-7618	[1]	CLAMP
10.	3S-2093	[1]	STRAP
11.	5P-6011 H		TUBE .8 m(31.5 in.)
12.	6D-0238	[2]	VALVE ASSEM.
13.	4M-5317	[2]	BUSHING
	H		ORDER BY THE METRE

#HEBP10810097

5C-1540: REFUELING PUMP GROUP

REFUELING PUMP GROUP

5C1540 REFUELING PUMP GROUP
AN ATTACHMENT

c167997 HEBP1081

5C1540 REFUELING PUMP GROUP Parts scheme

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1H-9779	[1]	CONNECTOR
2.	5C-1474	[1]	PLATE
3.	0L-1351	[6]	BOLT
4.	3B-4506	[8]	LOCKWASHER
5.	5C-1475	[1]	BRACKET
6.	5C-0744	[1]	SWITCH (push button)
7.	5P-0742 H		HOSE 280 cm(110.24 in.)
8.	5C-0746	[1]	STRAINER GROUP
			(Includes)
	5C-0747	[1]	SHEATH
	5C-0748	[1]	STRAINER ASSEM.
	033-6783	[1]	NIPPLE
9.	2S-3440	[2]	CLAMP
10.	5C-1473	[1]	PLATE
11.	4K-5122	[1]	FUSE HOLDER
	8M-0456	[1]	FUSE (20 amp)
12.	5C-1541	[1]	WIRE ASSEM.
			(Includes)
	5P-5632 J		WIRE 4 m(157.48 in.)
	6K-9704	[1]	TERMINAL (fuse)
	2L-8066	[1]	TERMINAL (switch)
13.	8K-6211	[13]	CLIP
14.	5C-1535	[1]	WIRE ASSEM.
			(Includes)
	5P-5632 J		WIRE .20 m(7.87 in.)
	6K-9704	[1]	TERMINAL (fuse)
	2L-8065	[1]	TERMINAL (switch)
15.	5C-1542	[1]	WIRE ASSEM.
			(Includes)
	5P-5632 J		WIRE .35 m(13.78 in.)
	2L-8065	[1]	TERMINAL (switch)
	2L-8067	[1]	TERMINAL (pump)
16.	5C-0729	[1]	PUMP
17.	5C-0163	[1]	WIRE ASSEM.
			(Includes)
	5P-5632 J		WIRE .4 m(15.75 in.)
	2L-8067	[1]	TERMINAL (pump)
	2L-8069	[1]	TERMINAL (ground)
18.	0S-1588	[2]	BOLT
19.	5C-1539	[1]	TUBE
20.	5C-0742	[2]	ELBOW
21.	5C-0741	[1]	RELIEF VALVE
	H		ORDER BY THE CENTIMETRE
	J		ORDER BY THE METRE

#HEBP10810098

5C-0789: BATTERY AND WIRING GROUP

BATTERY AND WIRING GROUP

5C789 BATTERY AND WIRING GROUP--24 Volt
5C787, 5C4576, 5C1483 Harness, 7H7290 Disconnect Switch, 1M3385 Dash Lamp and 3K1650 Light Switch parts
are shown on Pages 54, 55, 56 and 57. See Page 53 for Wiring Diagram

c170060 HEBP1081

5C0789 BATTERY AND WIRING GROUP Parts scheme

For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3K-1717	[1]	CABLE ASSEM.
2.	5M-9206	[1]	TERMINAL ASSEM. (pos.)
3.	5M-9205	[1]	TERMINAL ASSEM. (neg.)
4.	1M-6119	[8]	BOLT
	1M-6120	[8]	NUT
			(1 each in 5M9206, 5M9205, 5M9204, 3S6050 & 3S6049 ASSEM.)
5.	7K-1859	[1]	MAT
6.	4H-3283	[4]	BOLT
	4B-4278	[4]	WASHER
7.	5S-7219	[4]	BATTERY
8.	3R-2204	[2]	CABLE ASSEM.
	5P-0747 H	[1]	CABLE 15.24 cm(6 in.)
9.	5M-9205	[1]	TERMINAL ASSEM. (neg)
10.	5M-9204	[1]	TERMINAL ASSEM. (pos.)
11.	6K-8515	[1]	FRAME ASSEM.
12.	5C-1486	[1]	CABLE ASSEM.
	5P-0747 H		CABLE 277 cm(109 in.)
13.	3S-6050		TERMINAL ASSEM.
14.	1S-7252	[1]	TERMINAL (switch)
15.	5C-1488	[1]	CABLE ASSEM.
	5P-0747 CH		CABLE 175 cm(68.90 in.)
16.	3S-6049	[1]	TERMINAL ASSEM.
17.	1S-7251	[1]	TERMINAL
18.	3B-4506 C	[7]	LOCKWASHER
19.	3S-2093 C	[4]	STRAP
20.	7H-7290 Y	[1]	SWITCH ASSEM. (disconnect)
21.	3K-1650 Y	[1]	SWITCH ASSEM. (light)
22.	4K-5122 C	[6]	HOLDER
	3K-8781 C	[2]	FUSE 7.5 amp)
23.	8M-7892	[1]	AMMETER (60 amp)
24.	8S-7713	[1]	SWITCH ASSEM. (heat start)
	8F-3437	[1]	LEVER
	5L-7200	[1]	SCREW
	3B-4501	[1]	LOCKWASHER
25.	5C-4576 Y	[1]	HARNESS ASSEM.
26.	1M-3385 Y	[1]	LAMP ASSEM.
27.	5M-2555	[1]	CIRCUIT BREAKER (50 amp)
28.	5M-6668	[2]	SCREW
	3B-4501	[2]	LOCKWASHER
29.	4M-3136	[1]	CABLE ASSEM.
	5P-0746 H		CABLE 45.72 cm(18 in.)
	1S-7252	[2]	TERMINAL
30.	5C-1483 Y	[1]	HARNESS ASSEM.
31.	5C-1489	[1]	CABLE ASSEM.
	5P-0747 H	[1]	CABLE 261 cm (10 in.)
32.	1S-7251	[1]	TERMINAL (stg. motor)
33.		[1]	TERMINAL (switch)
34.	5C-0787 Y	[1]	HARNESS ASSEM.
35.	1A-9086 C	[3]	CLIP
36.	4F-4879	[1]	BOLT
37.	5K-5338 C	[2]	CLIP
38.	5P-4295 C	[2]	CLIP
39.	0L-0472 C	[2]	BOLT
	6A-7574 F	[1]	HARNESS ASSEM.
	5P-5629 LF		WIRE 6.7 m(263.78 in.)
	2D-8781 F	[2]	TERMINAL
	8K-6211 CF	[18]	CLIP
	C		INDICATES CHANGE
	Y		SEPARATE ILLUSTRATION
	F		NOT SHOWN-(FROM DISCONNECT TO
	H		ORDER BY THE CENTIMETRE
	L		ORDER BY THE METRE