HYDRAULIC SYSTEM
VALVE GP-RELIEFVALVE GP-PRESSURE REDUCING
OPERATOR STATION
CONTROL GP-HYDRAULICHYDRAULIC SYSTEM
VALVE GP-SERVOPUMP GP
MOTOR GP
HYDRAULIC SYSTEM
VALVE GP-RELIEF#HEBP10810230
9J-9301: RELIEF VALVE GROUP
9J9301 RELIEF VALVE GROUP
Part of 9J9302 Combination Valve Group
Part of 9J9302 Combination Valve Group
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 3J-4567 | [2] | BOLT | |
2. | 6F-4855 | [1] | SEAL | |
3. | 4J-0519 C | [3] | SEAL | |
4. | 8J-6152 | [1] | STOP | |
5. | 5J-4571 | [1] | SPRING | |
6. | 5J-2722 | [1] | SHIM 1.219 mm(.048 in.)thick | |
5J-2721 | [10] | SHIM .127 mm(.005 in.) thick | ||
7. | 8J-8793 | [1] | VALVE GROUP | |
8. | 9S-8002 | [2] | PLUG | |
3J-7354 | [2] | SEAL | ||
9. | 3B-1915 | [4] | BOLT | |
3B-4506 | [4] | LOCKWASHER | ||
10. | 4J-5309 | [1] | SEAL | |
11. | 5J-0901 | [1] | VALVE | |
12. | 9S-4187 | [1] | PLUG | |
3K-0360 | [1] | SEAL | ||
13. | 8J-8791 | [1] | HOUSING ASSEM. | |
14. | 1A-1460 | [2] | BOLT | |
3B-4508 | [2] | LOCKWASHER | ||
15. | 8J-2307 | [1] | VALVE | |
16. | 7L-8695 | [1] | SPRING | |
17. | 9J-3943 | [1] | VALVE GROUP | |
C | INDICATES CHANGE |
#HEBP10810231
9J-4031: VALVE GP-REDUCING
9J4031 REDUCING VALVE GROUP
Part of 9J2894 and 9J9302 Combination Valve Groups shown on Pages 121 and 131
Part of 9J2894 and 9J9302 Combination Valve Groups shown on Pages 121 and 131
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 9J-4809 | [1] | RETAINER | |
2. | 8F-6711 | [2] | SEAL | |
3. | 1F-9412 | [3] | SHIM | |
4. | 3G-0614 | [1] | SPRING | |
5. | 9J-0789 | [4] | PISTON | |
6. | 9J-0419 | [1] | BODY | |
7. | 4J-5309 | [6] | SEAL | |
8. | 3G-0613 | [1] | VALVE GROUP | |
9. | 9S-4191 | [1] | PLUG | |
3J-1907 | [1] | SEAL | ||
10. | 9J-4811 | [1] | SPRING | |
11. | 9J-4808 | [1] | COVER | |
12. | 8F-6419 | [4] | BOLT | |
3B-4507 | [4] | LOCKWASHER | ||
13. | 9J-4812 | [1] | CAP | |
14. | 2M-9780 | [1] | SEAL | |
15. | 9J-4807 | [1] | NUT | |
16. | 9J-4810 | [1] | PLUNGER | |
17. | 4J-5351 | [1] | SEAL |
#HEBP10810232
8J-6852: HEAD GP-PUMP CONTROL
8J6852 PUMP CONTROL HEAD GROUP
Serial No. 96L1 to 96L357 inclusive
Part of 8J6853 Piston Pump Group shown on Page 134
Serial No. 96L1 to 96L357 inclusive
Part of 8J6853 Piston Pump Group shown on Page 134
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8J-6314 | [1] | CUP | |
2. | 9J-3492 | [1] | HEAD | |
9S-8001 | [2] | PLUG | ||
4J-7533 | [2] | SEAL | ||
3. | 8J-6850 | [1] | COVER | |
4. | 2D-0598 | [2] | SEAL | |
5. | 8J-3883 | [1] | CARTRIDGE | |
6. | 3G-1698 C | [1] | ADJUSTER | |
3G-1701 | [1] | SPRING | ||
032-9313 | [1] | SEAL | ||
7. | 3G-1699 | [1] | PLUG | |
5J-9100 | [2] | SHIM | ||
5J-9101 | [6] | SHIM | ||
8. | 3G-1700 | [1] | SPRING (inner) | |
9. | 2S-4078 | [1] | SEAL | |
10. | 8J-2029 | [1] | SPACER | |
11. | 8J-4426 | [1] | COVER | |
12. | 8J-2028 | [1] | SPACER | |
13. | 8J-8725 | [6] | SEAL | |
8J-5472 | [6] | RING | ||
14. | 9J-1829 Y | [1] | VALVE GROUP | |
15. | 8J-6100 | [1] | PISTON | |
16. | 9S-8002 | [3] | PLUG | |
3J-7354 | [3] | SEAL | ||
17. | 8J-2357 | [1] | SPRING (outer) | |
C | INDICATES CHANGE | |||
Y | SEPARATE ILLUSTRATION |
#HEBP10810233
8J-6852: HEAD GP-PUMP CONTROL
8J6852 PUMP CONTROL HEAD GROUP
Serial No. 96L358-Up
Part of 8J6853 Piston Pump Group shown on Pages 134 & 135A
Serial No. 96L358-Up
Part of 8J6853 Piston Pump Group shown on Pages 134 & 135A
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8J-6314 | [1] | CUP | |
2. | 9J-3492 | [1] | HEAD | |
9S-8001 | [2] | PLUG | ||
4J-7533 | [2] | SEAL | ||
3. | 8J-6850 | [1] | COVER | |
4. | 2D-0598 | [2] | SEAL | |
5. | 3G-4066 C | [1] | CARTRIDGE | |
6. | 3G-1794 C | [1] | ADJUSTER | |
3G-1701 | [1] | SPRING | ||
032-9313 | [1] | SEAL | ||
7. | 3G-1699 | [1] | PLUG | |
5J-9100 | [2] | SHIM | ||
5J-9101 | [6] | SHIM | ||
8. | 3G-1700 | [1] | SPRING (inner) | |
9. | 2S-4078 | [1] | SEAL | |
10. | 8J-2029 | [1] | SPACER | |
11. | 8J-4426 | [1] | COVER | |
12. | 8J-2028 | [1] | SPACER | |
13. | 8J-8725 | [6] | SEAL | |
8J-5472 | [6] | RING | ||
14. | 9J-1829 Y | [1] | VALVE GROUP | |
15. | 8J-6100 | [1] | PISTON | |
16. | 9S-8002 | [3] | PLUG | |
3J-7354 | [3] | SEAL | ||
17. | 8J-2357 | [1] | SPRING (outer) | |
18. | 7F-6999 C | [1] | NUT | |
19. | 3G-1702 C | [1] | COVER | |
C | INDICATES CHANGE | |||
Y | SEPARATE ILLUSTRATION |
#HEBP10810234
9J-1829: SERVO VALVE GROUP
9J1829 SERVO VALVE GROUP
Part of 8J6852 Pump Control Head Group shown on Pages 132 and 133
Part of 8J6852 Pump Control Head Group shown on Pages 132 and 133
#HEBP10810235
8J-6853: PUMP GP-PISTON
8J6853 PISTON PUMP GROUP--Part 1 of 2
Serial No. 96L1 to 96L686 inclusive
8J6852 Pump Control Head parts are shown on Page 133
Serial No. 96L1 to 96L686 inclusive
8J6852 Pump Control Head parts are shown on Page 133
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 2P-9703 | [1] | PLATE | |
2. | 4B-4158 | [4] | SCREW | |
3. | 8J-6315 | [1] | CONE | |
4. | 0S-1608 | [2] | BOLT | |
5. | 3B-4506 | [10] | LOCKWASHER | |
6. | 8J-6852 Y | [1] | HEAD GROUP | |
(Separate Illustration) | ||||
7. | 9J-7859 | [1] | PLATE | |
8. | 8J-6347 | [1] | GASKET | |
9. | 0L-1352 | [4] | BOLT | |
10. | 031-0216 | [4] | BOLT | |
5P-0537 | [4] | WASHER | ||
11. | 8J-6327 | [2] | BEARING | |
12. | 8J-6284 | [6] | SHIM .13 mm(.005 in.) thick | |
8J-6283 | [6] | SHIM .06 mm(.002 in.) thick | ||
13. | 9J-7857 | [1] | PLATE | |
14. | 1A-5964 | [4] | BOLT | |
15. | 2H-1190 | [2] | DOWEL | |
16. | 008-3214 | [1] | RING | |
17. | 9J-7858 | [1] | PLATE | |
18. | 8J-2037 R | [9] | PISTON ASSEM. | |
19. | 8J-6298 | [1] | SPRING | |
20. | 9J-3522 R | [1] | BARREL ASSEM. | |
21. | 8J-6300 C | [3] | SPACER | |
R | REMFG PART MAY BE AVAILABLE | |||
Y | SEPARATE ILLUSTRATION | |||
C | INDICATES CHANGE |
#HEBP10810236
8J-6853: PUMP GP-PISTON
8J6853 PISTON PUMP GROUP--Part 2 of 2
Serial No. 96L1 to 96L686 inclusive
Serial No. 96L1 to 96L686 inclusive
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8J-6321 | [2] | STOP | |
2. | 6F-4855 | [2] | SEAL | |
3. | 8J-1898 | [3] | SHIM .254 mm(.010 in.) thick | |
8J-1899 | [2] | WASHER 1.12 mm(.044 in.) thick | ||
4. | 9J-7758 | [1] | BOLT | |
5. | 8J-1811 | [1] | BOLT | |
6. | 1D-5120 | [1] | NUT | |
7. | 008-3214 | [1] | RING | |
8. | 9F-2083 | [2] | DOWEL | |
9. | 9S-8005 | [2] | PLUG | |
3K-0360 | [2] | SEAL | ||
10. | 1H-5728 | [2] | SEAL | |
11. | 8J-6229 | [2] | COVER | |
12. | 8J-6322 | [3] | CUP | |
13. | 0L-1351 | [8] | BOLT | |
3B-4506 | [8] | LOCKWASHER | ||
14. | 8J-6302 | [6] | SHIM .127 mm(.005 in.) thick | |
8J-6301 | [3] | SHIM .05 mm(.002 in.) thick | ||
15. | 9J-7814 | [1] | SEAL | |
16. | 1B-3953 | [3] | CONE | |
17. | 9J-3495 | [1] | SHAFT | |
18. | 2H-1190 | [1] | DOWEL | |
19. | 9J-0728 | [1] | BODY | |
20. | 9J-7138 | [1] | SWASHPLATE | |
THE FOLLOWING REPAIR KIT IS AVAILABLE: | ||||
3G-1707 | [1] | KIT (seal) | ||
(Includes gasket, rings and seals) |
#HEBP10810237
8J-6853: PUMP GP-PISTON
8J6853 PISTON PUMP GROUP--Part 1 of 2
Serial No. 96L687-Up
8J6852 Pump Control Head parts are shown on Page 133
Serial No. 96L687-Up
8J6852 Pump Control Head parts are shown on Page 133
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 2P-9703 | [1] | PLATE | |
2. | 4B-4158 | [4] | SCREW | |
3. | 8J-6315 | [1] | CONE | |
4. | 0S-1608 | [2] | BOLT | |
5. | 3B-4506 | [10] | LOCKWASHER | |
6. | 8J-6852 Y | [1] | HEAD GROUP | |
(Separate Illustration) | ||||
7. | 3G-4061 C | [1] | PLATE | |
8. | 8J-6347 | [1] | GASKET | |
9. | 0L-1352 | [4] | BOLT | |
10. | 031-0216 | [4] | BOLT | |
5P-0537 | [4] | WASHER | ||
11. | 3G-3156 C | [2] | BEARING | |
12. | 8J-6284 | [6] | SHIM .13 mm(.005 in.) thick | |
8J-6283 | [6] | SHIM .06 mm(.002 in.) thick | ||
13. | 8J-6346 C | [1] | PLATE | |
14. | 1A-5964 | [4] | BOLT | |
15. | 2H-1190 | [2] | DOWEL | |
16. | 008-3214 | [1] | RING | |
17. | 9J-7858 | [1] | PLATE | |
18. | 8J-2037 R | [9] | PISTON ASSEM. | |
19. | 8J-6298 | [1] | SPRING | |
20. | 9J-3522 R | [1] | BARREL ASSEM. | |
21. | 8J-6300 C | [2] | SPACER | |
R | REMFG PART MAY BE AVAILABLE | |||
Y | SEPARATE ILLUSTRATION | |||
C | INDICATES CHANGE |
#HEBP10810238
8J-6853: PUMP GP-PISTON
8J6853 PISTON PUMP GROUP--Part 2 of 2
Serial No. 96L687-Up
Serial No. 96L687-Up
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 8J-6321 | [2] | STOP | |
2. | 6F-4855 | [2] | SEAL | |
3. | 8J-1898 | [3] | SHIM .254 mm(.010 in.) thick | |
8J-1899 | [2] | WASHER 1.12 mm(.044 in.) thick | ||
4. | 9J-7758 | [1] | BOLT | |
5. | 8J-1811 | [1] | BOLT | |
6. | 1D-5120 | [1] | NUT | |
7. | 008-3214 | [1] | RING | |
8. | 9F-2083 | [2] | DOWEL | |
9. | 9S-8005 | [2] | PLUG | |
3K-0360 | [2] | SEAL | ||
10. | 1H-5728 | [2] | SEAL | |
11. | 8J-6229 | [2] | COVER | |
12. | 8J-6322 | [3] | CUP | |
13. | 0L-1351 | [8] | BOLT | |
3B-4506 | [8] | LOCKWASHER | ||
14. | 8J-6302 | [6] | SHIM .127 mm(.005 in.) thick | |
8J-6301 | [3] | SHIM .05 mm(.002 in.) thick | ||
15. | 9J-7814 | [1] | SEAL | |
16. | 1B-3953 | [3] | CONE | |
17. | 3G-2331 C | [1] | SHAFT | |
18. | 2H-1190 | [1] | DOWEL | |
19. | 9J-0728 | [1] | BODY | |
20. | 9J-7138 | [1] | SWASHPLATE | |
THE FOLLOWING REPAIR KIT IS AVAILABLE: | ||||
3G-1707 | [1] | KIT (seal) | ||
(Includes gasket, rings and seals) | ||||
C | INDICATES CHANGE |
#HEBP10810239
8J-6848: MOTOR GP-PISTON
8J6848 PISTON MOTOR GROUP
Serial No. 96L1 to 96L377 inclusive. Also part of 5C1730 Swing Motor Lines Group
shown on Page 137. NOTE: 2 REQUIRED FOR PROPELLING TRACK AND 1 REQUIRED
FOR ACTUATING SWING
Serial No. 96L1 to 96L377 inclusive. Also part of 5C1730 Swing Motor Lines Group
shown on Page 137. NOTE: 2 REQUIRED FOR PROPELLING TRACK AND 1 REQUIRED
FOR ACTUATING SWING
Parts for your 215 EXCAVATOR:
CATERPILLAR SISPos. | Part No | Qty | Parts name | Comments |
---|---|---|---|---|
1. | 0L-1352 C | [12] | BOLT | |
3B-4506 | [12] | LOCKWASHER | ||
2. | 8J-9293 | [1] | HEAD | |
3. | 8J-6315 | [1] | CONE | |
4. | 9J-7860 R | [1] | PLATE | |
5. | 4B-4158 | [4] | SCREW | |
6. | 8J-2559 | [1] | PLATE (protection) | |
7. | 5P-0537 | [8] | WASHER | |
8. | 9J-3456 | [1] | BODY | |
9S-8005 | [3] | PLUG | ||
3K-0360 | [3] | SEAL | ||
9. | 031-0216 | [8] | BOLT | |
10. | 9J-3444 | [4] | SHIM .127 mm(.005 in.) thick | |
9J-3445 | [4] | SHIM .051 mm(.002 in.) thick | ||
11. | 9J-3408 | [1] | CAM | |
12. | 2H-1190 | [3] | DOWEL | |
13. | 9F-2083 | [3] | DOWEL | |
14. | 8J-6322 | [1] | CUP | |
15. | 1B-3953 | [1] | CONE | |
16. | 008-3214 | [2] | RING | |
17. | 9J-3494 | [1] | SHAFT | |
18. | 9J-7814 | [1] | SEAL | |
19. | 6H-3958 | [2] | SCREW | |
20. | 1H-1023 | [2] | SEAL | |
21. | 9J-7857 | [1] | PLATE | |
22. | 9J-7858 | [1] | PLATE | |
23. | 9J-3443 | [1] | RETAINER | |
24. | 8J-2015 R | [9] | PISTON ASSEM. | |
25. | 9J-3522 R | [1] | BARREL ASSEM. | |
26. | 8J-6298 | [1] | SPRING | |
27. | 8J-6300 C | [4] | SPACER | |
28. | 9J-3371 | [1] | GASKET | |
29. | 8J-6314 | [1] | CUP | |
C | INDICATES CHANGE | |||
R | REMFG PART MAY BE AVAILABLE |
Information:
HYDRAULIC SYSTEM
VALVE GP-RELIEF
Tool Operating Manual
Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}
Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}
Repairing Line Relief Valve Seats in Hydraulic Control Valves Using the 229-3612 Hydraulic Valve Seat Repair Kit{0738, 5117}