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5C8661 ALTERNATOR GROUP--24 Volt, 35 Ampere Serial No. 15R604-Up. 2P1204 Alternator parts are shown on Page 75 Note: 7M4705 Vee Belt Set, includes, 2 belts, is used 815


ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING

SOIL COMPACTOR 815 SOIL COMPACTOR 15R
 815 COMPACTOR 15R00408-UP (MACHINE) POWERED BY 3306 ENGINE HEBP1151 815 15R   (1970)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
6N-5468 ALTERNATOR GP-CHARGING
9D-1460 ALTERNATOR AR
ALTERNATOR GP-CHARGING
5C-8661 ALTERNATOR GP-CHARGING
ALTERNATOR GROUP
5C-6447 ALTERNATOR GROUP
5C-6290 ALTERNATOR GP-CHARGING
9S-6693 ALTERNATOR GP-CHARGING
 

#HEBP11510170
 

5C-8661: ALTERNATOR GP-CHARGING

5C8661 ALTERNATOR GROUP--24 Volt, 35 Ampere
Serial No. 15R604-Up. 2P1204 Alternator parts are shown on Page 75
Note: 7M4705 Vee Belt Set, includes, 2 belts, is used
c234037 HEBP1151
5C8661 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2P-1204 Y [1] ALTERNATOR ASSEM.  
    (Separate Illustration)
2. 4N-5092 [1] WIRE ASSEM.  
    (Includes)
  5P-5632 H WIRE .3m(12 in.)  
  2L-8069 [1] TERMINAL (LARGE)  
  2L-8066 [1] TERMINAL (SMALL)  
3. 9S-6129 [1] PULLEY  
4. 1D-4574 [1] BOLT  
5. 2D-2285 [1] BOLT  
6. 7F-1866 [1] BOLT  
7. 9S-1240 [1] NUT ASSEM.  
    (Includes)
  1F-0748 [1] NUT  
8. 8M-4791 [3] WASHER  
9. 0S-1585 [2] BOLT  
10. 7S-6723 [1] BRACKET  
11. 8S-4183 [1] STRAP  
12. 2S-6735 [1] SPACER  
  H   ORDER BY THE METER
  Y   SEPARATE ILLUSTRATION
 

#HEBP11510171
 

5C-6447: ALTERNATOR GROUP

5C6447 ALTERNATOR GROUP--24 Volt, 19 Ampere
Serial No. 15R527 to 15R576 inclusive. 3A1997 Alternator parts are shown on Page 78
NOTE: 7M4705 Vee Belt Set, includes 2 belts, is used
c221909 HEBP1151
5C6447 ALTERNATOR GROUP Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-5632 H WIRE .5 m(19.7 in.)  
  2L-8067 [1] TERMINAL 6.35 mm(.25 in.) screw  
  2L-8069 [1] TERMINAL 9.53 mm(.375 in.) screw  
2. 3A-1997 Y [1] ALTERNATOR GROUP  
    (Separate Illustration)
3. 8S-4183 [1] STRAP  
4. 0S-1585 [2] BOLT  
5. 2Y-1948 [1] SPACER  
6. 8M-4791 [3] WASHER  
7. 9S-6129 [1] PULLEY  
8. 9S-1240 [1] NUT ASSEM.  
9. 7S-6723 [1] BRACKET  
10. 2D-2285 [1] BOLT  
11. 7F-1866 [1] BOLT  
12. 1D-4574 [1] BOLT  
  H   ORDER BY THE METER
  Y   SEPARATE ILLUSTRATION
 

#HEBP11510172
 

5C-6290: ALTERNATOR GP-CHARGING

5C6290 ALTERNATOR ASSEMBLY--Charging
Part of 5C4790 Sound Suppression Arrangement listed on Page 152. NOTE: 6N2348
Vee Belt Set, includes 2 belts, is used with Sound Suppression. AN ATTACHMENT
HEBP11510172 HEBP1151
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  2P-1204 Y [1] ALTERNATOR GROUP  
  4N-5092 [1] WIRING ASSEMBLY  
  Y   SEPARATE ILLUSTRATION
 

#HEBP11510173
 

9S-6693: ALTERNATOR GP-CHARGING

9S6693 ALTERNATOR GROUP--24 Volt, 50 Ampere
Part of 9D1460 Alternator Group listed on Page 73
AN ATTACHMENT
HEBP11510173 HEBP1151
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  5S-9088 RY [1] ALTERNATOR ASSEMBLY  
  1H-6936 [1] WIRING ASSEMBLY  
  2L-8060 [1] TERMINAL  
  2L-8058 [1] TERMINAL  
  5P-3960 [3DM] WIRE  
  9S-6129 [1] PULLEY ALTERNATOR DRIVE  
  5M-6214 [1] PIPE PLUG CYLINDER BLOCK OIL PRESSURE  
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#HEBP11510174
 

2P-1204: ALTERNATOR GP

2P1204 ALTERNATOR GROUP--24 Volt, 19 Ampere
Part of 6N5468, 5C8661 & 5C6290 Alternator Groups shown on Pages 73, 73A 73B
c218595 HEBP1151
2P1204 ALTERNATOR GP Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 031-0243 [3] SCREW  
2. 6N-3821 C [1] REGULATOR ASSEM.  
  3K-6234 [1] SCREW  
  4B-4863 [1] WASHER  
3. 009-8708 [2] BOOT  
4. 2L-8076 [1] TERMINAL  
5. 2L-8077 [1] TERMINAL  
6. 1P-1091 J KIT (Reg. Mounting Plate and Gasket)  
7. 1P-1145 [1] HOLDER ASSEM.  
  1P-1137 [1] HOLDER  
8. 4B-2049 [4] NUT  
  3B-4502 [4] LOCKWASHER  
9. 1P-1138 [1] FIELD TERMINAL AND PLATE ASSEM.  
10. 5S-4245 [2] SCREW  
  6B-4542 [2] LOCKWASHER  
11. 4B-4274 [1] WASHER  
12. 1P-1130 J [1] KIT (2 Brushes)  
13. 032-4000 C [4] SCREW  
14. 2P-1714 J [1] KIT (4 Gaskets)  
15. 1P-1080 J [1] KIT (Retainer and Seals)  
16. 6N-6717 CJ [1] KIT (Terminal Stud and Insulator)  
17. 2P-1709 [1] RECTIFIER AND STATOR ASSEM.  
18. 2P-1719 [1] PLATE AND RECTIFIER ASSEM. (Positive)  
  2P-1720 [1] PLATE AND RECTIFIER ASSEM. (Negative)  
19. 6N-1226 C [1] ROTOR ASSEM.  
20. 1B-8705 [1] KEY  
21. 3B-4502 [10] LOCKWASHER  
22. 6N-5255 C [1] HEAD ASSEM.  
23. 6D-9953 [2] PIN  
24. 5L-6326 C [1] BEARING  
25. 2P-1713 J [1] KIT (Retainer, Seal and Spacer)  
26. 017-2311 [3] SCREW  
27. 9M-5520 [1] SCREW  
28. 3B-4511 [1] LOCKWASHER  
29. 1P-1131 J [1] KIT (Shaft Parts-Nut and Lockwasher)  
30. 2L-0611 [1] BEARING  
31. 1P-1134 [1] RACE  
32. 6N-5257 CJ [1] KIT (Frame Screw-4 Screws)  
33. 6N-5254 C [1] HEAD ASSEM.  
34. 3B-4507 [2] LOCKWASHER 11.11 mm(.4375 in.)I.D.  
  3B-4504 [2] LOCKWASHER 6.35 mm(.25 in.)I.D.  
35. 1D-4718 [2] NUT 11.11 mm(.4375 in.)I.D  
  9M-1311 [2] NUT 6.35 mm(.25 in.)I.D.  
36. 1P-1088 J [1] KIT (2 Brush Springs)  
37. 2P-6261 C [2] INSULATOR  
38. 2H-6139 [4] LOCKWASHER  
  C   INDICATES CHANGE
  J   REPAIR KITS AVAILABLE
 

#HEBP11510175
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2--Type 1
Part of 9S6693 Alternator Group listed on Page 74
AN ATTACHMENT
c202886 HEBP1151
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-2260 [1] PLATE  
2. 9S-2544 [4] SCREW  
3. 8H-0878 [6] LOCKWASHER  
4. 9S-2438 [2] SCREW  
5. 7H-2079 [7] LOCKWASHER  
6. 9S-2255 [1] COVER  
7. 9S-2262 [1] GASKET  
8. 9S-2246 [1] LEAD ASSEM.  
9. 9S-9830 [1] SCREW  
10. 8F-1326 [3] WASHER  
11. 9B-7233 [3] LOCKWASHER (Shake Proof)  
12. 9S-9829 [1] SCREW ASSEM.  
13. 4B-2043 [4] NUT  
14. 9S-2259 [1] REGULATOR  
15. 9S-2250 [1] GROMMET  
16. 9S-2011 [1] SCREW  
17. 1L-4789 [1] LOCKWASHER  
18. 9S-2389 [1] STUD ASSEM.  
19. 9S-2398 [1] HOUSING ASSEM.  
20. 9S-2393 [3] DIODE  
21. 9S-2397 [1] COVER  
22. 9F-2247 [1] PLUG  
23. 9S-2395 [1] BEARING  
24. 9S-2394 [1] SEAL  
25. 9S-2396 [1] BUSHING  
26. 9S-2007 [3] SCREW  
27. 9S-2301 [1] INSULATION  
28. 9S-2292 [1] HEAT SINK ASSEM.  
29. 9S-2300 [4] INSULATOR  
30. 9S-9830 C [4] SCREW  
  9S-2247 [4] WASHER (Spring)  
  4B-4863 [4] WASHER (Plain)  
31. 9S-2542 [1] SCREW  
32. 9S-2437 [5] SCREW  
  9S-2013 H [1] KIT (Terminal Relay)  
    (Consists of Bushing, "O" Ring & Hardware)
  9S-2012 H [1] KIT (Terminal Output)  
    (Consists of Gaskets, Terminal & Hardware)
  9S-2290 H [1] KIT (Heat Sink)  
    (Diode Junction Hardware)
  9S-2291 H [1] KIT (Heat Sink)  
    (Positive Diode Hardware)
  C   INDICATES CHANGE
  H   NOT PART OF 5S9088 ALTERNATOR
 

#HEBP11510176
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2--Type 1
Part of 9S6693 Alternator Group listed on Page 74. AN ATTACHMENT
c113560 HEBP1151
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-2242 [1] RACE  
2. 9S-2248 [1] FIELD COIL AND SUPPORT ASSEM.  
3. 9S-2004 [1] STATOR ASSEM.  
4. 9S-2006 [1] INSULATOR  
5. 9S-2005 [1] GROMMET  
6. 9S-2014 [3] CLIP  
7. 9S-2302 [1] ROTOR ASSEM.  
8. 9S-2390 [1] RETAINER ASSEM.  
9. 9S-2391 [1] SEAL  
10. 9S-2256 [1] GASKET  
11. 9S-2261 [1] COLLAR  
12. 2F-5721 [1] BEARING  
13. 2P-5616 [1] FRAME  
14. 3B-4502 [4] LOCKWASHER  
15. 9S-2009 [4] BOLT  
16. 9S-2391 [1] SEAL  
17. 9S-2254 [1] COLLAR  
18. 9S-2252 [1] SLINGER  
19. 9S-2008 [4] SCREW  
20. 9S-2258 [1] FAN AND BAFFLE ASSEM.  
21. 7F-7621 [1] WASHER  
22. 2K-4821 [1] LOCKNUT  
 

#HEBP11510177
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 1 of 2--Type 2
Part of 9S6693 Alternator Group shown on Page 74. AN ATTACHMENT
c162528 HEBP1151
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-2260 [1] PLATE  
2. 9S-2544 [4] SCREW  
3. 8H-0878 [6] LOCKWASHER  
4. 9S-2438 [2] SCREW  
5. 7H-2079 [7] LOCKWASHER  
6. 9S-2255 [1] COVER  
7. 9S-2262 [1] GASKET  
8. 9S-2246 [1] LEAD ASSEM.  
9. 9S-9830 [1] SCREW  
10. 8F-1326 [3] WASHER  
11. 9B-7233 [3] LOCKWASHER (shake proof)  
12. 9S-9829 [1] SCREW ASSEM.  
13. 4B-2043 [4] NUT  
14. 7N-0129 C [1] REGULATOR ASSEM.  
15. 9S-2250 [1] GROMMET  
16. 9S-2542 [1] SCREW  
17. 9S-2437 [5] SCREW  
18. 9S-2389 [1] STUD ASSEM.  
19. 7N-0174 C [1] HOUSING ASSEM.  
    (Includes)
20. 9N-0943 [1] PLUG  
21. 5P-3418 [1] BEARING  
22. 9S-2396 [1] BUSHING  
23. 9S-2292 [1] HEAT SINK ASSEM.  
24. 9S-2300 [4] INSULATOR  
25. 9S-9830 [4] SCREW  
  9S-2247 [4] WASHER (spring)  
  4B-4863 [4] WASHER (plain)  
26. 9S-2007 [3] SCREW  
27. 9S-2301 [1] INSULATION  
  9S-2013 A [1] KIT (terminal relay)  
    (Consists of Bushing, "O" Ring and Hardware)
  9S-2012 A [1] KIT (terminal output)  
    (Consists of Gaskets, Terminal and Hardware)
  9S-2290 A [1] KIT (heat sink)  
    (Diode Junction Hardware)
  9S-2291 A [1] KIT (heat sink)  
    (Positive Diode Hardware)
  A   NOT PART OF THIS GROUP
  C   INDICATES CHANGE
 

#HEBP11510178
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Part 2 of 2--Type 2
Part of 9S6693 Alternator Group shown on Page 74. AN ATTACHMENT
c162529 HEBP1151
5S9088 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-3419 C [1] RACE  
2. 9S-2248 [1] FIELD COIL AND SUPPORT ASSEM.  
3. 9S-2004 [1] STATOR ASSEM.  
4. 9S-2006 [1] INSULATOR  
5. 9S-2005 [1] GROMMET  
6. 9S-2014 [3] CLIP  
7. 9S-2302 [1] ROTOR ASSEM.  
8. 9S-2390 [1] RETAINER ASSEM.  
9. 9S-2391 [1] SEAL  
10. 9S-2256 [1] GASKET  
11. 9S-2261 [1] COLLAR  
12. 2F-5721 [1] BEARING  
13. 2P-5616 [1] FRAME  
14. 3B-4502 [4] LOCKWASHER  
15. 9S-2009 [4] BOLT  
16. 9S-2391 [1] SEAL  
17. 9S-2254 [1] COLLAR  
18. 9S-2252 [1] SLINGER  
19. 9S-2008 [4] SCREW  
20. 9S-2258 [1] FAN AND BAFFLE ASSEM.  
21. 7F-7621 [1] WASHER  
22. 2K-4821 [1] LOCKNUT  
  C   INDICATES CHANGE
 

#HEBP11510179
 

5S-9088: ALTERNATOR GP-CHARGING

5S9088 ALTERNATOR ASSEMBLY--24 Volt, 50 Ampere--Type 3
Part of 9S6693 Alternator Group shown on Page 74
AN ATTACHMENT
HEBP11510179 HEBP1151
  For full view, you need register

Parts for your 815 SOIL COMPACTOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  9G-9538 Y [1] ALTERNATOR GROUP 24 VOLT, 50 AMPERE  
    - OR -
  3T-1888 Y [1] ALTERNATOR GROUP DELCO-REMY 24 VOLT, 50 AMPERE  
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Upgrading Alternators To Include An Integrated Circuit Regulator{1405, 1410}
Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Troubleshooting
MID 161 - CID 0168 - FMI 00
Product Link - PL522/523
MID 161 - CID 0168 - FMI 01
Product Link - PL522/523
MID 161 - CID 1251 - FMI 03
Product Link - PL522/523
MID 122 - CID 0168 - FMI 00
Product Link 121S/300
MID 122 - CID 0168 - FMI 01
Product Link 121S/300
MID 122 - CID 1251 - FMI 03
Product Link 121S/300
Disassembly and Assembly
Alternator
814-815-816 ENGINE
Service Magazine
New Regulator And Field Coil Assemblies Used{1410,1405}
1981/11/23
Voltage Regulator Cross Reference Chart{1410,1405}
1985/07/01
New Front Housing Has Stronger Boss For Alternator{1151}
1977/10/10
Identification Of External Terminals On Alternators{1405,1406,1400}
1987/03/23
Alternator "R" Terminal Wire Assembly Available For Wiring Harness Repair{1408}
1987/05/04
Alternator/Generator Output Test On The Engine{1401,1404,1405,1406}
1987/05/04
Check Alternator Output Connection Prior To Machine Delivery{1405}
1987/05/18
Remanufactured Heavy-Duty Starters And High-Amp Alternators{1405,1453}
1987/05/25
Correct Torque Value For Alternator Drive Pulley Retaining Nut Is Important{1405}
1987/11/23
8T5314 Socket Adapter Available To Correctly Install Alternator Pulley Nut {0601}
1988/01/25
New 35-Ampere Alternator Used On Some Engines In Caterpillar Equipment{1405,1406}
1979/08/13
Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22
Identification Of External Terminals On Alternators {1405,1406,1400}
1998/12/07
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

Caterpillar Parts SIS Catalog 815 :

9D-1460 ALTERNATOR AR
ALTERNATOR GP-CHARGING
6N-5468 ALTERNATOR GP-CHARGING
SOLENOID AS
9S-7976 SOLENOID AS
SWITCH AS-SOLENOID
1P-9181 SWITCH AS-SOLENOID
4N-7752 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
4N-7752 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
4N-3182 STARTING MOTOR GP-ELECTRIC
ALTERNATOR GROUP
5C-6447 ALTERNATOR GROUP
5C-6290 ALTERNATOR GP-CHARGING
9S-6693 ALTERNATOR GP-CHARGING
ALTERNATOR GP
2P-1204 ALTERNATOR GP
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING
5S-9088 ALTERNATOR GP-CHARGING

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