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7N5890 TURBOCHARGER GROUP ENGINE SERIAL NO. 48V20838-UP 7N5892 TURBOCHARGER PARTS ARE SHOWN ON PAGE 36A 235


AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
LINES GP-AIR
AIR CLEANER GP
LINES GP-AIR
AIR CLEANER GP

EXCAVATOR 235 EXCAVATOR 64R
 235 EXCAVATOR 64R00596-01257 (MACHINE) POWERED BY 3306 ENGINE HEBP1173 235 64R   (1977)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP
LINES GP-TURBOCHARGER OIL
6N-0025 LINES GP-TURBOCHARGER OIL
TURBOCHARGER GP
4N-8970 TURBOCHARGER GP
LINES GP-TURBOCHARGER OIL
4N-3333 LINES GP-TURBOCHARGER OIL
TURBOCHARGER GP
7N-5890 TURBOCHARGER GP
TURBOCHARGER GP
4N-9544 TURBOCHARGER GP
TURBOCHARGER GP
4N-8969 TURBOCHARGER GP
TURBOCHARGER GP
7N-5892 TURBOCHARGER GP
 

#HEBP11730070
 

7N-5890: TURBOCHARGER GP

7N5890 TURBOCHARGER GROUP
ENGINE SERIAL NO. 48V20838-UP
7N5892 TURBOCHARGER PARTS ARE SHOWN ON PAGE 36A
c215877 HEBP1173
7N5890 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-9544 Y [ 1] TURBOCHARGER GROUP  
2. 1S-4295 [ 1] GASKET  
3. 0S-1571 [ 4] BOLT  
  1B-5355 [ 4] NUT  
    SEPARATE ILLUSTRATION
 

#HEBP11730071
 

4N-9544: TURBOCHARGER GP

4N9544 TURBOCHARGER GROUP-FIELD INSTALLATION*R
ENGINE SERIAL NO. 49V20838-UP
c164315 HEBP1173
4N9544 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-9534 CR [1] CARTRIDGE GP-TURBOCHARGER  
  7N-0239 CJ [1] NUT-TURBO COMPRESSOR  
2. 9N-2378 C [1] WHEEL-COMPRESSOR  
3. 5S-4556 [1] INSERT  
4. 5S-4546 J [1] RING-RETAINING  
5. 5P-5757 CJ [1] SEAL-O-RING  
6. 5S-4554 J [1] SEAL-O-RING  
7. 8S-9223 [1] BEARING-THRUST  
8. 5S-4550 [2] RING-THRUST  
9. 5S-4557 J [2] BEARING  
10. 4M-6983 J [4] RING-RETAINING  
11. 4N-9540 R [1] HOUSING AS-CENTER  
  5S-5199 [2] PIN-GROOVE  
12. 4N-9556 [1] SHROUD  
13. 4M-6990 J [1] RING-SNAP  
14. 5S-4551 J [1] SLEEVE-OIL CONTROL  
15. 4N-7595 J [1] RING  
16. 8S-4989 R [1] WHEEL AS  
17. 8H-3710 [2] SCREW-TAPPING  
18. 9S-1180 [1] NAMEPLATE  
19. 5S-4547 J [1] SLEEVE-SPACER  
20. 5S-4549 J [1] DEFLECTOR-OIL  
21. 8S-9222 J [1] SLEEVE  
22. 4M-8013 J [2] RING-PISTON  
   
   
23. 5S-4517 [1] CLAMP AS  
  7M-9918 [1] NUT-SELF LOCKING  
24. 8S-9225 R [1] HOUSING  
25. 5S-4558 [1] CLAMP AS-COMPRESSOR  
  7M-9918 [1] NUT-SELF LOCKING  
26. 4N-3755 [1] COVER-COMPRESSOR  
27. 5S-4545 [1] NAMEPLATE  
   
    THE FOLLOWING REPAIR
    KIT IS AVAILABLE:
  6N-7245 C [1] KIT-CARTRIDGE REPAIR (INCL PARTS MARKED J)  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMFG PART MAY BE AVAILABLE
 

#HEBP11730072
 

4N-8969: TURBOCHARGER GP

4N8969 TURBOCHARGER GROUP*R
ENGINE SERIAL NO. 49V12554 TO 49V20837 INCLUSIVE
PART OF 4N8970 TURBOCHARGER GROUP SHOWN ON PAGE 35
c218556 HEBP1173
4N8969 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6N-1524 R [1] CARTRIDGE ASSEM.  
    (Includes)
  6N-1529 R [1] HOUSING ASSEM.  
    (Includes)
2. 6N-1530 [2] PIN  
3. 6N-4357 H [1] GASKET  
4. 6N-1531 [1] SHROUD  
5. 6N-1532 R [1] SHAFT AND WHEEL ASSEM.  
6. 4N-9852 H [1] RING  
7. 6N-1535 H [1] SLEEVE  
8. 1P-0718 H [1] NUT  
9. 6N-1526 H [1] RING  
10. 6N-1525 [1] WHEEL  
11. 6N-1534 H [1] DEFLECTOR  
12. 6N-1527 [1] INSERT  
13. 5S-4546 H [1] RING  
14. 5P-5757 CH [1] SEAL  
15. 6N-1528 [1] BEARING  
16. 6N-1533 H [1] BEARING  
17. 2S-1507 C [1] NAMEPLATE  
18. 8H-3710 C [1] SCREW  
19. 6N-1521 R [1] HOUSING (turbine)  
20. 6N-1523 [2] LOCK  
  6N-1522 [2] PLATE  
21. 6N-2145 [4] BOLT  
22. 0S-1614 C [8] BOLT  
  3B-4504 [8] LOCKWASHER  
23. 1P-0715 [4] PLATE  
24. 6N-1520 [1] COVER (compressor)  
25. 4N-8155 C [1] NAMEPLATE  
26. 8H-3710 C [1] SCREW  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  6N-7242 C [1] KIT (cartridge)  
    (Includes parts marked H)
  C   INDICATES CHANGE
  R   REMFG PART MAY BE AVAILABLE
 

#HEBP11730073
 

7N-5892: TURBOCHARGER GP

7N5892 TURBOCHARGER GROUP
ENGINE SERIAL NO. 49V20838-UP. PART OF 7N5890 TURBOCHARGER GROUP
SHOWN ON PAGE 35A. FOR FIELD REPLACEMENT ORDER 4N9544 TURBOCHARGER
GROUP SHOWN ON PAGE 35B
c215878 HEBP1173
7N5892 TURBOCHARGER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-9534 R [1] CARTRIDGE ASSEM.  
  7N-0239 H [1] NUT  
2. 9N-2378 [1] WHEEL  
3. 5S-4556 [1] INSERT  
4. 5S-4546 H [1] RING  
5. 5P-5757 H [1] SEAL  
6. 5S-4554 H [1] SEAL  
7. 8S-9223 [1] BEARING  
8. 5S-4550 [2] RING  
9. 5S-4557 H [2] BEARING  
10. 4M-6983 H [4] RING  
11. 4N-9540 R [1] HOUSING ASSEM.  
  5S-5199 [2] PIN  
12. 4N-9556 [1] SHROUD  
13. 4M-6990 H [1] RING  
14. 5S-4551 H [1] SLEEVE  
15. 4N-7595 H [1] RING  
16. 8S-4989 R [1] WHEEL ASSEM.  
17. 8H-3710 [2] SCREW  
18. 9S-1180 [1] NAMEPLATE  
19. 5S-4547 H [1] SLEEVE  
20. 5S-4549 H [1] DEFLECTOR  
21. 8S-9222 H [1] SLEEVE  
22. 4M-8013 H [2] RING  
23. 5S-4517 [1] "V" CLAMP ASSEM.  
  7M-9918 [1] NUT  
24. 8S-9225 R [1] HOUSING (turbine)  
25. 5S-4558 [1] "V" CLAMP ASSEM.  
  7M-9918 [1] NUT  
26. 4N-3755 [1] COVER (compressor)  
27. 5S-4545 [1] NAMEPLATE  
    THE FOLLOWING REPAIR KIT IS AVAILABLE:
  6N-7245 [1] KIT (cartridge repair)  
    (Includes parts marked H)
 

#HEBP11730074
 

6N-2146: AIR LINES GROUP

6N2146 AIR LINES GROUP
ENGINE SERIAL NO. 49V12554 TO 49V15071 INCLUSIVE
c159492 HEBP1173
6N2146 AIR LINES GROUP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6N-0533 [1] ELBOW  
2. 4L-8337 [2] SEAL  
3. 6N-2014 [1] PIPE  
4. 5P-0598 [2] CLAMP  
5. 4N-9311 [1] HOSE  
6. 6N-0009 [1] RING  
7. 4N-8591 [1] COUPLING  
8. 5L-8855 [1] RING  
9. 6N-1927 [1] ELBOW  
10. 0S-1571 [3] BOLT  
  1B-5355 [3] NUT  
11. 1A-2029 [5] BOLT  
12. 9S-7083 [1] GASKET  
 

#HEBP11730075
 

6N-2146: AIR LINES GROUP

6N2146 AIR LINES GROUP
ENGINE SERIAL NO. 49V15072 TO 49V20837 INCLUSIVE
c218177 HEBP1173
6N2146 AIR LINES GROUP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6N-0533 [1] ELBOW  
2. 4L-8337 [2] SEAL  
3. 6N-2014 [1] PIPE  
4. 5P-0597 C [2] CLAMP  
5. 4N-9311 [1] HOSE  
6. 6N-0009 [1] RING  
7. 4N-8591 [1] COUPLING  
8. 5L-8855 [1] RING  
9. 6N-1927 [1] ELBOW  
10. 0S-1571 [3] BOLT  
  1B-5355 [3] NUT  
11. 1A-2029 [5] BOLT  
12. 9S-7083 [1] GASKET  
13. 5M-6214 C [1] PLUG  
  C   INDICATES CHANGE
 

#HEBP11730076
 

8N-5201: LINES GP-AIR

8N5201 AIR LINES GROUP
ENGINE SERIAL NO. 49V20838-UP
c226528 HEBP1173
8N5201 LINES GP-AIR Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6N-0533 [1] ELBOW  
2. 4L-8337 [4] SEAL  
3. 5S-6070 [1] PIPE  
4. 0T-0102 [1] BOLT  
5. 3F-1417 [1] WASHER  
6. 1A-2029 [5] BOLT  
7. 9S-7083 [1] GASKET  
 

#HEBP11730077
 

9S-0603: PRESCREENER GP

9S0603 PRESCREENER GROUP
AN ATTACHMENT
c143104 HEBP1173
9S0603 PRESCREENER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-0601 [1] PRESCREENER AS  
  6H-8021 [1] BODY-PRECLEANER  
2. 9S-0614 [1] SLEEVE AS  
3. 3S-2966 [1] BOLT  
  3S-9228 [1] WASHER-SPRING  
4. 9M-5201 [1] COVER AS  
5. 9S-0602 [1] STACK AS-AIR  
 

#HEBP11730078
 

6N-2171: AIR LINES GROUP

6N2171 AIR LINES GROUP
c159491 HEBP1173
6N2171 AIR LINES GROUP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-1263 H HOSE 7.6 cm(3 in.)  
2. 5P-0598 [2] CLAMP  
3. 6N-4258 [1] TUBE  
4. 5P-0764 H HOSE 10.46 cm(4.12 in.)  
5. 5P-1717 [2] CLAMP  
6. 1A-2029 [4] BOLT  
  5M-2894 [4] WASHER  
7. 7M-1674 [1] ELEMENT  
8. 6N-1751 [1] PIPE  
9. 2P-7758 [1] BRACKET  
  H   ORDER BY THE CENTIMETRE
 

#HEBP11730079
 

2P-1657: AIR CLEANER GP

2P1657 AIR CLEANER GROUP
SERIAL NO. 64R596 TO 64R830 INCLUSIVE
c213668 HEBP1173
2P1657 AIR CLEANER GP Parts scheme
  For full view, you need register

Parts for your 235 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4H-5076 [1] PRECLEANER ASSEM.  
  9M-5201 [1] COVER ASSEM.  
2. 6H-8021 [1] BODY  
3. 6H-8381 [1] SLEEVE ASSEM.  
4. 3S-2966 [1] BOLT  
  3S-9228 [1] WASHER  
5. 1S-1479 [1] AIR CLEANER ASSEM.  
6. 1S-4392 [1] CUP ASSEM.  
7. 9M-8513 [1] GASKET  
8. 9M-3695 [2] ROD ASSEM.  
9. 2S-1287 [1] ELEMENT (secondary)  
10. 9S-1274 [1] GASKET  
11. 7M-9045 [1] ELEMENT (primary)  
12. 5S-6073 [2] STRAP  
13. 3B-4506 C [8] LOCKWASHER  
14. 9S-1274 [1] GASKET  
15. 5S-6074 [2] STRAP  
16. 0S-1603 [2] BOLT  
  1B-4205 [2] NUT  
17. 1D-4717 [8] NUT  
  4B-4278 [8] WASHER  
18. 0S-0509 [4] BOLT  
19. 8S-2381 [1] STACK ASSEM.  
20. 5M-2894 C [4] WASHER  
  C   INDICATES CHANGE
 

Information:

Truck Engine News
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22
Engine News
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2002/12/01
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22
Special Instruction
Instructions for the Service Replacement of the Turbochargers{1052}
Instructions for the Service Replacement of the Turbochargers{1052}
Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}
Reuse And Salvage Guidelines
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Reuse and Salvage for Turbochargers {0760, 0767, 1052}
Service Magazine
A Revised Special Instruction Provides Information on Service Replacement of the Turbocharger (for Turbocharged Engines Only) {1052}
2003/02/24
Policy for Reusing the Turbocharger Turbine Housing {1065}
2003/07/14
Prevent the Possibility of Contamination in order to Ensure Longer Life of Turbochargers {1052}
2003/12/15
Magnetic Cover for the Turbocharger Oil Supply Line {1052, 1307}
2006/02/20
Troubleshooting the Wastegate Canister {1052, 1057}
2008/12/22
Accurate Diagnosis of Turbocharger Failure on Caterpillar Engines {1052, 1053}
2010/03/22

Caterpillar Parts SIS Catalog 235 :

LINES GP-TURBOCHARGER OIL
4N-3333 LINES GP-TURBOCHARGER OIL
TURBOCHARGER GP
4N-8970 TURBOCHARGER GP
LINES GP-TURBOCHARGER OIL
6N-0025 LINES GP-TURBOCHARGER OIL
LINES GP-WATER
2P-6188 LINES GP-WATER
LINES GP-WATER
2P-7740 LINES GP-WATER
LINES GP-WATER
7N-7211 LINES GP-WATER
LINES GP-WATER
8N-4112 LINES GP-WATER
PUMP GP-WATER
7N-5909 PUMP GP-WATER
TURBOCHARGER GP
4N-9544 TURBOCHARGER GP
TURBOCHARGER GP
4N-8969 TURBOCHARGER GP
TURBOCHARGER GP
7N-5892 TURBOCHARGER GP
AIR LINES GROUP
6N-2146 AIR LINES GROUP
AIR LINES GROUP
6N-2146 AIR LINES GROUP
LINES GP-AIR
8N-5201 LINES GP-AIR
PRESCREENER GP
9S-0603 PRESCREENER GP
AIR LINES GROUP
6N-2171 AIR LINES GROUP

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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