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2W4841 PISTON GROUP ENGINE SERIAL NO. 10X5360-UP PART OF 2W1040 CONNECTING ROD AND PISTON GROUP SHOWN ON PAGE 10A 215


BASIC ENGINE
PISTON & ROD GP
CYLINDER HEAD GP

EXCAVATOR 215 EXCAVATOR 57Y
 215 EXCAVATOR 57Y00001-UP (MACHINE) POWERED BY 3402 ENGINE HEBP1285 215 57Y   (1981)

BASIC ENGINE

PISTON & ROD GP
PISTON & ROD GP
8N-4079 PISTON & ROD GP
PISTON GP
2W-4841 PISTON GP
PISTON & ROD GP
2W-1040 PISTON & ROD GP
BREATHER GP
1W-7298 BREATHER GP
 

#HEBP12850020
 

2W-4841: PISTON GP

2W4841 PISTON GROUP
ENGINE SERIAL NO. 10X5360-UP
PART OF 2W1040 CONNECTING ROD AND PISTON GROUP SHOWN ON PAGE 10A
c456490 HEBP1285
2W4841 PISTON GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-6233 [1] RING-PISTON-TOP (COMPRESSION)  
2. 2W-8045 [1] RING AS-PISTON (OIL)  
3. 2W-4831 C [1] BODY AS-PISTON  
4. 2W-8411 A [1] BODY AS-PISTON  
  2W-8647 A [1] RING GP-PISTON 1.02MM(.04IN.)OVERSIZE  
  9N-0578 [1] RING-PISTON-TOP (COMPRESSION)  
  2W-8417 [1] RING-PISTON (OIL)  
5. 2W-8410 A [1] BODY AS-PISTON  
  2W-8646 A [1] RING GP-PISTON .51MM(.02IN.)OVERSIZE  
  9N-0581 [1] RING-PISTON-TOP (COMPRESSION)  
  2W-8416 [1] RING-PISTON (OIL)  
  2W-8265 CA [1] RING GP-PISTON (CONSISTS OF A COMPLETE  
    SET OF RINGS FOR ONE
    STANDARD PISTON)
  A   NOT PART OF THIS GROUP
  C   CHANGE FROM PREVIOUS TYPE
 

#HEBP12850021
 

2W-1040: PISTON & ROD GP

2W1040 CONNECTING ROD AND PISTON GROUP-4 REQUIRED
ENGINE SERIAL NO. 10X5360-UP. ALSO PART OF 2W2024 SHORT BLOCK GROUP
LISTED ON PAGE 7B. 2W4841 PISTON PARTS ARE SHOWN ON PAGE 10A
c466251 HEBP1285
2W1040 PISTON & ROD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-4841 Y [1] PISTON GP  
2. 8N-6308 [1] BEARING-CONNECTING ROD (STANDARD)  
  1W-3906 A [1] BEARING-CONNECTING ROD  
    1.27MM(.05 IN)UNDERSIZE
  1N-3821 A [1] BEARING-ROD  
    .254MM(.01 IN)UNDERSIZE
  1N-3822 A [1] BEARING-ROD  
    .51MM(.021 IN)UNDERSIZE
3. 8N-3753 [1] ROD AS-CONNECTING  
  9N-5082 [1] BEARING-CONNECTING ROD  
4. 9N-3832 [2] BOLT-CONNECTING ROD  
  9L-7669 [2] NUT-CONNECTING ROD  
5. 7N-9803 [1] PIN-PISTON  
6. 8N-7294 [2] RETAINER-PIN  
  A   NOT PART OF THIS GROUP
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850022
 

6N-2397: CYLINDER HEAD GP

6N2397 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X1 TO 10X2187 INCLUSIVE
c232146 HEBP1285
6N2397 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0L-1329 [1] BOLT 7.62 cm(3 in.) long-Location "E"  
2. 3H-7654 [18] WASHER  
3. 0S-1571 [1] BOLT 4.44 cm(1.75 in.) Location "C"  
4. 6N-8505 [1] GASKET  
5. 5M-6213 [2] PLUG  
6. 5B-9603 [2] BOLT 12.7 cm(5 in.) long-Location "D"  
7. 9N-5125 [4] VALVE (exhaust)  
8. 9N-5819 [1] HEAD ASSEM.  
    (Includes)
  5M-6214 [1] PLUG  
9. 9N-2837 [4] INSERT (exhaust)  
10. 5M-6213 [1] PLUG  
11. 8M-5860 [4] PLUG  
12. 9L-7657 [1] PLUG  
13. 0L-1329 [3] BOLT 7.63 cm(3 in.)long - Location "H"  
14. 2N-8943 [4] INSERT (intake)  
15. 9L-8889 [8] WASHER  
16. 9N-0906 [8] SPACER  
17. 9L-7682 [4] VALVE (intake)  
18. 2B-0947 [4] BOLT 5.71 cm(2.25 in.)long-Location "G"  
19. 2H-6488 [6] BOLT 12 cm(4.75 in.)long-Location "F"  
20. 1D-4572 [4] BOLT 13.97 cm(5.5 in.)long-Location "A"  
21. 1A-5964 [1] BOLT  
22. 9N-3617 [8] SPRING  
23. 9N-5451 C [8] RETAINER  
24. 2A-4429 [16] LOCK  
  C   INDICATES CHANGE
 

#HEBP12850023
 

6N-2397: CYLINDER HEAD GP

6N2397 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X2188 TO 10X2971 INCLUSIVE
1W6220 HEAD PARTS ARE SHOWN ON PAGE 11C
c180941 HEBP1285
6N2397 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-6220 CY [1] HEAD GROUP  
    (Separate Illustration)
2. 9L-7657 [1] PLUG  
3. 1D-4572 [4] BOLT (Location A)  
4. 6N-8505 [1] GASKET  
5. 0S-1571 [1] BOLT  
6. 5B-9603 [2] BOLT (Location D)  
7. 0L-1329 [4] BOLT (Location E)  
8. 2H-6488 [6] BOLT (Location F)  
9. 2B-0947 [4] BOLT (Location G)  
10. 5M-6213 [3] PLUG  
11. 3H-7654 [18] WASHER  
12. 1A-5964 [1] BOLT  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850024
 

6N-2397: CYLINDER HEAD GP

6N2397 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X2972 TO 10X5410 INCLUSIVE
1W4240 HEAD PARTS ARE SHOWN ON PAGE 11D
c180943 HEBP1285
6N2397 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1W-4240 YC [1] HEAD GROUP  
    (Separate Illustration)
2. 9L-7657 [1] PLUG  
3. 1D-4572 [4] BOLT (Location A)  
4. 6N-8505 [1] GASKET  
5. 0S-1571 [1] BOLT  
6. 5B-9603 [2] BOLT (Location D)  
7. 0L-1329 [4] BOLT (Location E)  
8. 2H-6488 [6] BOLT (Location F)  
9. 2B-0947 [4] BOLT (Location G)  
10. 5M-6213 [3] PLUG  
11. 3H-7654 [18] WASHER  
12. 1A-5964 [1] BOLT  
  C   INDICATES CHANGE
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850025
 

6N-2397: CYLINDER HEAD GP

6N2397 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X5411-UP
2W11-PAGE 11D.02
c308341 HEBP1285
6N2397 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-0011 CYR [1] CYLINDER HEAD GP  
2. 9L-7657 [1] PLUG-CUP  
3. 1D-4572 [4] BOLT (LOCATION A)  
4. 6N-8505 [1] GASKET-CYLINDER HEAD  
5. 0S-1571 [1] BOLT  
6. 5B-9603 [2] BOLT (LOCATION D)  
7. 0L-1329 [4] BOLT (LOCATION E)  
8. 2H-6488 [6] BOLT (LOCATION F)  
9. 2B-0947 [4] BOLT (LOCATION G)  
10. 5M-6213 [3] PLUG  
11. 3H-7654 [18] WASHER  
12. 1A-5964 [1] BOLT  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850026
 

1W-6220: CYLINDER HEAD GP

1W6220 CYLINDER HEAD GROUP
ENGINE SERIAL NO. 10X2188 TO 10X2971 INCLUSIVE
PART OF 6N2397 CYLINDER HEAD GROUP SHOWN ON PAGE 11A
c180942 HEBP1285
1W6220 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [16] LOCK  
2. 1W-4260 [8] RETAINER  
3. 1W-4259 [8] SPRING  
4. 9N-5565 [8] WASHER  
5. 9N-5125 [4] VALVE (exhaust)  
  9L-7682 [4] VALVE (intake)  
6. 9N-5819 [1] HEAD ASSEM.  
    (Includes)
7. 9N-2837 [4] INSERT (exhaust)  
  2N-8943 [4] INSERT (intake)  
8. 8M-5860 [4] PLUG  
9. 9L-7657 [1] PLUG  
10. 5M-6214 [1] PLUG  
11. 0L-1329 [3] BOLT  
12. 5M-6213 [1] PLUG  
 

#HEBP12850027
 

1W-4240: CYLINDER HEAD GP

1W4240 CYLINDER HEAD GROUP
ENGINE SERIAL NO. 10X2972 TO 10X5410 INCLUSIVE
PART OF 6N2397 CYLINDER HEAD GROUP SHOWN ON PAGE 11B
c180944 HEBP1285
1W4240 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [16] LOCK  
2. 1W-4260 [8] RETAINER  
3. 1W-4259 [8] SPRING  
4. 9N-5565 [8] WASHER  
5. 9N-5125 [4] VALVE (exhaust)  
  9L-7682 [4] VALVE (intake)  
6. 9N-5819 [1] HEAD ASSEM.  
    (Includes)
7. 9N-2837 [4] INSERT (exhaust)  
  2N-8943 [4] INSERT (intake)  
8. 8M-5860 [4] PLUG  
9. 9L-7657 J [1] PLUG  
10. 2B-0858 J [1] PLUG  
11. 0L-1329 J [3] BOLT  
12. 5M-6213 J [1] PLUG  
  2N-1287 JM [1] ELBOW  
  1N-3799 JM [1] TUBE ASSEM. (vent line)  
  7K-9197 JM [1] ELBOW  
  001-9440 JM [1] CONNECTOR  
  J   USE AS REQUIRED
  M   NOT SHOWN
 

#HEBP12850028
 

2W-0011: CYLINDER HEAD GP

2W0011 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X541 TO 10X6579 INCLUSIVE
PART OF 6N2397 CYLINDER HEAD
c308354 HEBP1285
2W0011 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [16] LOCK  
2. 1W-4260 [8] RETAINER  
3. 1W-4259 [8] SPRING  
4. 1W-9897 [8] WASHER  
5. 9N-5125 [4] VALVE (exhaust)  
  9L-7682 [4] VALVE (intake)  
6. 2W-9767 R [1] HEAD ASSEM.  
    (Includes)
7. 9N-2837 [4] INSERT (exhaust)  
  2N-8943 [4] INSERT (intake)  
8. 8M-5860 [4] PLUG  
9. 9L-7657 B [1] PLUG  
10. 2B-0858 B [1] PLUG  
11. 0L-1329 B [3] BOLT  
12. 5M-6213 B [1] PLUG  
  2N-1287 B [1] ELBOW  
  1N-3799 B [1] TUBE ASSEM. (vent line)  
  7K-9197 B [1] ELBOW  
  001-9440 B [1] CONNECTOR  
    (NOT SHOWN)
  B   USE AS REQUIRED
  R   REMFG PART MAY BE AVAILABLE
 

#HEBP12850029
 

2W-0011: CYLINDER HEAD GP

2W0011 CYLINDER HEAD GROUP*R
ENGINE SERIAL NO. 10X6580-UP
PART OF 6N2397 CYLINDER HEAD
c317682 HEBP1285
2W0011 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [16] LOCK-RETAINER  
2. 1W-4260 [8] RETAINER-SPRING  
3. 1W-4259 [8] SPRING-VALVE  
4. 1W-9897 [8] WASHER-SPRING SEAT  
5. 9N-5125 [4] VALVE-EXHAUST  
  9L-7682 [4] VALVE-INLET  
6. 4W-4031 R [1] CYLINDER HEAD AS-SERVICE  
7. 9N-2837 [4] INSERT-SEAT EXHAUST  
  2N-8943 [4] INSERT-INTAKE  
8. 8M-5860 [4] PLUG-CUP  
9. 9L-7657 [1] PLUG-CUP  
10. 2B-0858 [1] PLUG-PIPE  
11. 6H-1717 [2] BOLT  
  5P-8245 [1] WASHER  
12. 5M-6213 [1] PLUG  
  R   REMFG PART MAY BE AVAILABLE
 

Information:

Special Instruction
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
Tool Operating Manual
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Reuse And Salvage Guidelines
Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Service Magazine
New Guidelines for Inspecting Pistons {1214}
2006/01/02

Caterpillar Parts SIS Catalog 215 :

PISTON & ROD GP
8N-4079 PISTON & ROD GP
LIFTING GP
7N-6174 LIFTING GP
CAMSHAFT GP-SINGLE
2W-1337 CAMSHAFT GP-SINGLE
CAMSHAFT GP-SINGLE
1W-8799 CAMSHAFT GP-SINGLE
CAMSHAFT GP
2W-0331 CAMSHAFT GP
CRANKSHAFT BEARING REPLACEMENTS
CAMSHAFT GP
7N-9550 CAMSHAFT GP
CRANKSHAFT GP
1W-9768 CRANKSHAFT GP
PISTON & ROD GP
2W-1040 PISTON & ROD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD GP
6N-2397 CYLINDER HEAD GP
CYLINDER HEAD GP
1W-6220 CYLINDER HEAD GP
CYLINDER HEAD GP
1W-4240 CYLINDER HEAD GP
CYLINDER HEAD GP
2W-0011 CYLINDER HEAD GP

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