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3G8122 CONTROL VALVE GROUP-4 STEM-PART 1 SERIAL NO. 57Y1832-UP 4T402 VALVE PARTS ARE SHOWN ON PAGE 113B FOR STICK CROSSOVER, BOOM, BUCKET & RIGHT TRACK 215


HYDRAULIC SYSTEM
VALVE GP-CONTROL
VALVE GP
VALVE GP-CHECK
VALVE GP-RELIEF
PLATE GP-HYDRAULIC BLOCKING
VALVE GP

EXCAVATOR 215 EXCAVATOR 57Y
 215 EXCAVATOR 57Y00001-UP (MACHINE) POWERED BY 3402 ENGINE HEBP1285 215 57Y   (1981)

HYDRAULIC SYSTEM

VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP
3G-8133 VALVE GP
VALVE GP
4T-0403 VALVE GP
 

#HEBP12850360
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP-4 STEM-PART 1
SERIAL NO. 57Y1832-UP
4T402 VALVE PARTS ARE SHOWN ON PAGE 113B
FOR STICK CROSSOVER, BOOM, BUCKET & RIGHT TRACK
c308798 HEBP1285
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 3J-1907 [3] SEAL  
3. 8J-3596 [2] HOUSING-SPRING  
4. 4J-0522 [5] SEAL  
5. 4T-0399 [2] SPRING (INNER)  
6. 4T-0400 [2] SPRING (OUTER)  
7. 9S-8004 [3] PLUG-O-RING  
8. 9S-8001 C [2] PLUG-O-RING  
9. 4J-7533 C [6] SEAL-O-RING  
10. 9S-8001 [4] PLUG-O-RING  
11. 9J-3622 [3] HOUSING  
12. 4F-7226 [12] BOLT  
13. 5J-8332 [3] SPRING  
14. 1U-1707 [4] HOUSING  
  1H-9696 [4] SEAL-O-RING  
15. 0L-2070 [16] BOLT  
16. 5J-1808 [4] SEAL-O-RING  
17. 9S-4188 [5] PLUG-O-RING  
  4K-1388 [5] SEAL-O-RING  
18. 0T-0768 [4] BOLT  
19. 5P-0047 [1] COVER  
  1P-3703 [1] SEAL-RECTANGULAR  
20. 4T-0402 Y [1] VALVE GP  
21. 1U-2557 [3] HOUSING  
22. 5B-2638 [16] BOLT  
23. 9F-2167 [8] SCREW-BLEEDER  
24. 1U-2558 [1] HOUSING  
25. 5P-8244 [4] WASHER  
26. 1P-5766 [2] FLANGE-HALF  
27. 5M-2894 [32] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850361
 

3G-8122: VALVE GP-CONTROL

3G8122 CONTROL VALVE GROUP-4 STEM-PART 2
SERIAL NO. 57Y1832-UP
8J6798 VALVE PARTS ARE SHOWN ON PAGE 114
FOR STICK CROSSOVER, BOOM, BUCKET & RIGHT TRACK
c308799 HEBP1285
3G8122 VALVE GP-CONTROL Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4F-5192 [8] BOLT  
2. 9J-3584 [4] SPRING  
3. 9J-7215 [2] HOUSING  
4. 5F-5835 [2] SPRING  
5. 4J-0522 [3] SEAL  
6. 8J-6798 Y [2] VALVE GP-RELIEF  
7. 9J-3528 [1] HOUSING  
8. 0T-0768 [4] BOLT  
9. 7J-7852 [1] SPRING  
10. 1U-1576 [4] PLUG AS  
11. 7M-8485 [4] SEAL-O-RING  
12. 9J-3517 [4] VALVE  
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850362
 

3G-8133: VALVE GP

3G8133 BASIC VALVE GROUP
SERIAL NO. 57Y1 TO 57Y858 AND 57Y877 INCLUSIVE
PART OF 3G8125 CONTROL VALVE GROUP SHOWN ON PAGE 109
9J3620 & 9J7735 VALVE PARTS ARE SHOWN ON PAGES 114 & 115
c224028 HEBP1285
3G8133 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3620 Y [2] VALVE GROUP  
    (Separate Illustration)
2. 7J-7853 [2] VALVE  
3. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
4. 0T-0841 [2] WASHER  
  2F-3012 [30] SHIM (use as required)  
5. 9J-3617 [2] RETAINER  
6. 9J-3582 [1] SPRING  
7. 9J-3616 [2] SPACER  
8. 8J-6815 [2] PLUG  
9. 4F-7226 [2] BOLT  
10. 2S-0932 [4] WASHER  
11. 9J-3022 [2] SPRING (outer)  
12. 7F-5423 [14] SHIM (use as required)  
13. 6J-3197 [4] RETAINER  
14. 9J-3020 [4] RETAINER  
15. 3L-0526 [2] BOLT  
16. 6D-6187 [6] SHIM .13 mm(.005 in.) thick  
  6D-6189 [6] SHIM .26 mm(.010 in.) thick  
17. 9J-3021 [3] SPRING (inner)  
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850363
 

4T-0403: VALVE GP

4T403 VALVE GROUP
SERIAL NO. 57Y859 TO 57Y876 AND 57Y878-UP
PART OF 3G8125 CONTROL VALVE GROUP SHOWN ON PAGE 109B
9J3620 AND 9J7735 VALVE PARTS ARE SHOWN ON PAGES 114 AND 115
c306250 HEBP1285
4T0403 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3620 Y [2] VALVE GP-CHECK  
2. 7J-7853 [2] VALVE  
3. 9J-7735 Y [2] VALVE GP  
4. 0T-0841 [2] WASHER  
  2F-3012 B [30] SHIM  
5. 9J-3617 [4] RETAINER  
6. 9J-3582 [2] SPRING  
7. 9J-3616 [2] SPACER  
8. 8J-6815 [2] PLUG-ORIFICE  
9. 4F-7226 [2] BOLT  
10. 4D-6433 [4] WASHER-HARD  
11. 9J-3022 [2] SPRING (OUTER)  
12. 7F-5423 B [10] SHIM  
13. 6J-3197 [4] RETAINER  
14. 9J-3020 [4] RETAINER  
15. 5P-0060 [2] BOLT  
16. 6D-6187 B [6] SHIM .13MM(.005 IN.)THICK  
  6D-6189 B [6] SHIM .26MM(.010 IN.)THICK  
17. 9J-3021 [3] SPRING (INNER)  
18. 8D-5637 B [1] SHIM  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850364
 

3G-8123: VALVE GP

3G8123 BASIC VALVE GROUP
SERIAL NO. 57Y1 TO 57Y858 & 57Y877 INCLUSIVE
PART OF 3G8122 CONTROL VALVE GROUP SHOWN ON PAGE 110
9J3620 & 9J7735 VALVE PARTS ARE SHOWN ON PAGES 114 & 115
c224026 HEBP1285
3G8123 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3021 [3] SPRING (inner)  
2. 9J-3022 [2] SPRING (outer)  
3. 7F-5423 [8] SHIM (use as required)  
4. 6J-3197 [4] RETAINER  
5. 3L-0526 [3] BOLT  
6. 2S-0932 [4] WASHER  
7. 9J-3020 [4] RETAINER  
8. 9J-3620 Y [1] VALVE GROUP  
    (Separate Illustration)
9. 6D-6187 [8] SHIM .13 mm(.005 in.) thick  
  6D-6189 [8] SHIM .26 mm(.010 in.) thick  
10. 4F-7226 [1] BOLT  
11. 9J-3617 [4] RETAINER  
12. 9J-3616 [1] SPACER  
13. 9J-3582 [2] SPRING (outer)  
14. 0T-0841 [1] WASHER  
  2F-3012 [15] SHIM (use as required)  
15. 9J-7735 Y [2] VALVE GROUP  
    (Separate Illustration)
16. 7J-7853 [1] VALVE  
17. 8J-6815 [2] PLUG  
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850365
 

4T-0402: VALVE GP

4T402 BASIC VALVE GROUP
SERIAL NO. 57Y859 TO 57Y876 AND 57Y878-UP
PART OF 3G8122 CONTROL VALVE GROUP SHOWN ON PAGE 111A
9J3620 AND 9J7735 VALVE PARTS ARE SHOWN ON PAGES 114 AND 115
c306262 HEBP1285
4T0402 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9J-3021 [3] SPRING (INNER)  
2. 9J-3022 [2] SPRING (OUTER)  
3. 7F-5423 B [8] SHIM  
4. 6J-3197 [4] RETAINER  
5. 5P-0060 [3] BOLT  
6. 4D-6433 [4] WASHER-HARD  
7. 9J-3020 [4] RETAINER  
8. 9J-3620 Y [1] VALVE GP-CHECK  
9. 6D-6187 [8] SHIM .13MM(.005IN.)THK  
  6D-6189 [8] SHIM .26MM(.010IN.)THK  
10. 4F-7226 [1] BOLT  
11. 9J-3617 [4] RETAINER  
12. 9J-3616 [1] SPACER  
13. 9J-3582 [2] SPRING (OUTER)  
14. 0T-0841 [1] WASHER  
  2F-3012 B [15] SHIM  
15. 9J-7735 Y [2] VALVE GP  
16. 7J-7853 [1] VALVE  
17. 8J-6815 [2] PLUG-ORIFICE  
18. 8D-5637 B [2] SHIM  
  B   USE AS REQUIRED
  Y   SEPARATE ILLUSTRATION
 

#HEBP12850366
 

9J-3620: VALVE GP-CHECK

9J3620 VALVE GROUP
PART OF 3G8133, 3G8123 & 4T402 BASIC VALVE GROUPS SHOWN ON
PAGES 112, 113 & 113B
c211153 HEBP1285
9J3620 VALVE GP-CHECK Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8008 [1] PLUG  
2. 4J-5267 C [1] SEAL 2.5 mm(.984 in.) I.D.  
    -OR-
  3D-2824 C [1] SEAL 23.4 mm(.924 in.) I.D.  
3. 3J-1907 [1] SEAL  
4. 9J-3619 [1] VALVE GROUP  
5. 5J-6153 [6] SHIM 0.20 mm(.0076 in.) thick  
6. 6J-8696 [4] SHIM 1.22 mm(.048 in.) thick  
7. 8J-0322 [1] SPRING  
8. 8J-0331 [1] VALVE  
9. 8J-0323 [1] SEAT  
10. 5F-5835 [1] SPRING  
  C   INDICATES CHANGE
 

#HEBP12850367
 

8J-6798: VALVE GP-RELIEF

8J6798 VALVE GROUP-PILOT OPERATED
PART OF 3G8122 CONTROL VALVE GROUP SHOWN ON PAGES 111 & 111B
c228940 HEBP1285
8J6798 VALVE GP-RELIEF Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2M-9780 [1] SEAL  
2. 4D-9986 [1] SEAL  
3. 9J-2504 C [1] VALVE GROUP  
4. 8J-0323 [1] SEAT  
5. 3J-1907 [1] SEAL  
6. 8J-0331 [1] VALVE  
7. 8J-0322 [1] SPRING  
8. 5J-6153 J [6] SHIM .19mm(.0076 in.)thick  
9. 6J-8696 CJ [5] SHIM 1.22mm(.048 in.)thick  
  C   INDICATES CHANGE
  J   USE AS REQUIRED
 

#HEBP12850368
 

5C-2578: PLATE GP-HYDRAULIC BLOCKING

5C2578 HYDRAULIC BLOCKING PLATE GROUP
HEBP12850368 HEBP1285
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
   
   
  5C-2579 [1] BLOCKING PLATE ASSEMBLY  
   
  9S-8092 [1] BLOCKING PLATE ASSEMBLY  
   
  9S-8093 [1] BLOCKING PLATE ASSEMBLY  
   
  4F-7391 [1] SEAL--O-RING (1.296" I.D.)  
   
  4F-7952 [1] SEAL--O-RING (1.484" I.D.)  
   
  5F-1678 [1] SEAL--O-RING (.984" I.D.)  
   
    FORM GMG02319
 

#HEBP12850369
 

9J-7735: VALVE GP

9J7735 CHECK AND RELIEFT VALVE GROUP
PART OF 3G8133, 3G8123 & 4T402 BASIC VALVE GROUPS SHOWN ON PAGES
112, 113 & 113B
c211154 HEBP1285
9J7735 VALVE GP Parts scheme
  For full view, you need register

Parts for your 215 EXCAVATOR:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9S-8008 [1] PLUG  
2. 3D-2824 [1] SEAL 23.47 mm(.924 in.) I.D.  
    -OR-
  4J-5267 C [1] SEAL .984 mm (.060 in.) I.D.  
3. 3J-1907 [1] SEAL  
4. 9J-3619 [1] VALVE GROUP  
5. 5J-6153 [6] SHIM 0.20 mm (.0076 in.) thick  
6. 6J-8696 [5] SHIM 1.22 mm (.048 in.) thick  
7. 8J-0322 [1] SPRING  
8. 8J-0331 [1] VALVE  
9. 8J-0323 [1] SEAT  
10. 5F-5835 [1] SPRING  
  C   INDICATES CHANGE
 

Information:

Tool Operating Manual
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Service Magazine
The 6V-8633 Connector Has Changed {5057, 7553}
2005/11/28

Caterpillar Parts SIS Catalog 215 :

VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8125 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8125 VALVE GP-CONTROL
VALVE GP-CONTROL
3G-8122 VALVE GP-CONTROL
VALVE GP
3G-8133 VALVE GP
VALVE GP
4T-0403 VALVE GP
VALVE GP
3G-8123 VALVE GP
VALVE GP
4T-0402 VALVE GP
VALVE GP-CHECK
9J-3620 VALVE GP-CHECK
VALVE GP-RELIEF
8J-6798 VALVE GP-RELIEF
5C-2578 PLATE GP-HYDRAULIC BLOCKING

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