HINGE 8D0611 - Caterpillar

Illustration 11 g03365540Note: Do not use an impact on the bolts for relays (28).
Install relays (28).
Illustration 12 g03365528Note: Do not use an impact on the bolts for solenoid assembly (27).
Install solenoid assembly (27). Connect harness assembly (26).
Illustration 13 g03365521
Install plug (24) and plug (25) on manifold (22). Install O-ring seals (23) in cap (21).
Illustration 14 g03365514Note: Do not use an impact on bolts (19).
Install manifold (20). Install bolts (19). Install cap (17). Install bolts (18). Tighten bolts (18) to a torque of 6 1 N m (53 9 lb in).
Illustration 15 g03365493
Install bracket (16) on the tank. Install bolts (15).
Illustration 16 g03365477
Install pump assembly (14) and bolts (13).
Illustration 17 g03365475Note: Do not use an impact on bolt (12).
Install bolt (12). Tighten bolt (12) to a torque of 4 1 N m (35 9 lb in).
Illustration 18 g03365468
Install bolts (11).
Illustration 19 g03365465
Install the gasket (not shown), manifold (10), plate (9), and bolts (8). Tighten bolts (8) in an alternating sequence to a torque of 5 1 N m (44 9 lb in). Tighten bolts (8) a second time in an alternating sequence to a torque of 5 1 N m (44 9 lb in).
Illustration 20 g03365463
Connect harness assembly (7) and install cable straps (6).
Illustration 21 g03365452Note: Do not use an impact on the bolts for clips (1) and (5).
Install hoses (3). Apply Tooling (A) to the O-rings (not shown) inside hose assemblies (4). Connect hose assemblies (4). Connect harness assemblies (2). Install clips (1). Tighten the bolts for clips (1) to a torque of 6 1 N m (53 9 lb in). Install clips (5).
Illustration 22 g06040545
Illustration 23 g03376333
Install tank (50) in support assembly (51). Install straps (52). Install nuts (53). Tighten nuts (53) to a torque of 8 2 N m (71 18 lb in). Torque nuts (53) to a final torque of 11 1 N m (97 9 lb in).Note: Only apply torque once to nuts (53) when tightening straps (52). Apply torque to nuts (53) in the W, X, Y, Z sequence shown in Illustration 23.Note: Two types of straps are used to support different tank configurations. Only apply torque once to the nuts on both types of straps.
Illustration 24 g06040542
Install bracket (48). Install hose assembly (49).