3W5525 HOLD-DOWN AS Caterpillar parts
D6H, D6H II, D6H XL, D6H XR
Rating:
Alternative (cross code) number:
CA3W5525
3W-5525
3W5525
CA3W5525
3W-5525
3W5525
Weight: 6 pounds 2 kg.
TRACK-TYPE TRACTOR,
Information:
Use this procedure to troubleshoot the electrical system if the diagnostic code in Table 1 is active.
Table 1
Diagnostic Trouble Codes    
CDL Code    J1939 Code    Code Description
(code descriptions may vary)    Comments    
253-2     631-2     Personality Module : Erratic, Intermittent, or Incorrect     The flash file is for a different engine family or for a different engine application.
The engine will not start. Clearing this diagnostic code requires factory passwords. The personality module code must be reset to zero.    Flash programming is a method of programming or updating the flash file in the engine Electronic Control Module (ECM). Caterpillar Electronic Technician (ET) is used to flash program a file into the memory of the engine ECM.Note: Customer versions of CAT ET do not have the capability for flash programming. Consult your local Cat Dealer for assistance.If you do not have the flash file, use the "Flash File Search" tool on the Service Technician Workbench (STW) to obtain the flash file for your engine. Alternatively, use the "Service Software Files" feature on SIS Web to obtain the flash file for your engine. You must have the engine serial number in order to search for the flash file. After locating the correct flash file, download the flash file to your PC. Write down the name of the flash file for future reference.
Table 2
Troubleshooting Test Steps     Values     Results    
1. Programming a Flash File
A. Establish communication between Cat ET and the engine ECM.
B. Select "WinFlash" from the "Utilities" menu on Cat ET.
If "WinFlash" will not communicate with the ECM, refer to Troubleshooting, "Electronic Service Tool Does Not Communicate".
C. Program the flash file into the ECM.
D. Select the engine ECM under the "Detected ECMs".
E. Press the "Browse" button in order to select the name of the flash file that will be programmed into the ECM.
F. When the correct flash file is selected, press the "Open" button.
G. Verify that the "File Values" match the application. If the "File Values" do not match the application, obtain the correct flash file.
H. When the correct flash file is selected, press the "Begin Flash" button.
I. Cat ET will indicate when flash programming has been successfully completed.
J. Start the engine and check for proper operation. Repair any active diagnostic or event codes.
   
Programmed successfully    
Result: The flash programming was successfully.
Return the unit to service.
Result: The flash programming was not successfully.
Repair any active diagnostic or event codes. Proceed to Test Step 2.    
2. "WinFlash" Error Messages
A. If you receive any error messages during flash programming, click on the "Cancel" button in order to stop the process. Access the information about the "ECM Summary" under the "Information" menu. Make sure that you are flashing the correct file for your engine.
B. Record all error messages. The recorded error messages will be necessary if further assistance is needed.
   
Error messages    
Result: There are no error messages.
Return the unit to service.
   Complete the procedure in the order in which the steps are
Table 1
Diagnostic Trouble Codes    
CDL Code    J1939 Code    Code Description
(code descriptions may vary)    Comments    
253-2     631-2     Personality Module : Erratic, Intermittent, or Incorrect     The flash file is for a different engine family or for a different engine application.
The engine will not start. Clearing this diagnostic code requires factory passwords. The personality module code must be reset to zero.    Flash programming is a method of programming or updating the flash file in the engine Electronic Control Module (ECM). Caterpillar Electronic Technician (ET) is used to flash program a file into the memory of the engine ECM.Note: Customer versions of CAT ET do not have the capability for flash programming. Consult your local Cat Dealer for assistance.If you do not have the flash file, use the "Flash File Search" tool on the Service Technician Workbench (STW) to obtain the flash file for your engine. Alternatively, use the "Service Software Files" feature on SIS Web to obtain the flash file for your engine. You must have the engine serial number in order to search for the flash file. After locating the correct flash file, download the flash file to your PC. Write down the name of the flash file for future reference.
Table 2
Troubleshooting Test Steps     Values     Results    
1. Programming a Flash File
A. Establish communication between Cat ET and the engine ECM.
B. Select "WinFlash" from the "Utilities" menu on Cat ET.
If "WinFlash" will not communicate with the ECM, refer to Troubleshooting, "Electronic Service Tool Does Not Communicate".
C. Program the flash file into the ECM.
D. Select the engine ECM under the "Detected ECMs".
E. Press the "Browse" button in order to select the name of the flash file that will be programmed into the ECM.
F. When the correct flash file is selected, press the "Open" button.
G. Verify that the "File Values" match the application. If the "File Values" do not match the application, obtain the correct flash file.
H. When the correct flash file is selected, press the "Begin Flash" button.
I. Cat ET will indicate when flash programming has been successfully completed.
J. Start the engine and check for proper operation. Repair any active diagnostic or event codes.
   
Programmed successfully    
Result: The flash programming was successfully.
Return the unit to service.
Result: The flash programming was not successfully.
Repair any active diagnostic or event codes. Proceed to Test Step 2.    
2. "WinFlash" Error Messages
A. If you receive any error messages during flash programming, click on the "Cancel" button in order to stop the process. Access the information about the "ECM Summary" under the "Information" menu. Make sure that you are flashing the correct file for your engine.
B. Record all error messages. The recorded error messages will be necessary if further assistance is needed.
   
Error messages    
Result: There are no error messages.
Return the unit to service.
   Complete the procedure in the order in which the steps are
Caterpillar parts catalog:
Parts hold Caterpillar catalog:
8G6287
HOLD-DOWN AS
527, 963B, D5H, D5H XL, D5HTSK II, D6M
527, 963B, D5H, D5H XL, D5HTSK II, D6M
8W8720
HOLD-DOWN AS
578, 583R, 583T, 587R, 587T, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, PL83, PL87
578, 583R, 583T, 587R, 587T, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, PL83, PL87
1S8230
HOLD-DOWN AS-BATTERY
120G, 12G, 130G, 140G, 14G, 589, D5, D6C
120G, 12G, 130G, 140G, 14G, 589, D5, D6C
3T9169
HOLD-DOWN AS-BATTERY
528B, 530B, 589
528B, 530B, 589
8G2327
HOLD-DOWN AS
963, 973
963, 973
1536281
HOLD-DOWN-BATTERY
572R, 572R II, 854K, 938G II, 950G II, 950H, 950K, 962G II, 962H, 962K, 966G II, 966H, 966K, 966M, 966M XE, 972G II, 972H, 972K, 972M, 972M XE, 980K, 980K HLG, 980M, 982M, 992K, 993K, D10R, D10T, D10T...
572R, 572R II, 854K, 938G II, 950G II, 950H, 950K, 962G II, 962H, 962K, 966G II, 966H, 966K, 966M, 966M XE, 972G II, 972H, 972K, 972M, 972M XE, 980K, 980K HLG, 980M, 982M, 992K, 993K, D10R, D10T, D10T...
1117978
HOLD-DOWN AS
120H, 12H, 135H, 140H, 160H, D6R, D6R II, D6R III, D6R STD, D6T, D7E, D7E LGP
120H, 12H, 135H, 140H, 160H, D6R, D6R II, D6R III, D6R STD, D6T, D7E, D7E LGP
1240054
HOLD-DOWN AS
517, 561M, D5M, D6M
517, 561M, D5M, D6M
8Y8906
HOLD-DOWN AS
933, 939, D3C III, D4C III, D5C III
933, 939, D3C III, D4C III, D5C III
8W4249
HOLD-DOWN-BATTERY
120G, 12G, 140G, 14G, 160G, D6D, D6E, D6E SR, D6G, D6G SR
120G, 12G, 140G, 14G, 160G, D6D, D6E, D6E SR, D6G, D6G SR
3W5535
HOLD-DOWN AS
D6H, D6H XL, D6H XR
D6H, D6H XL, D6H XR