HOSE 1592829 - Caterpillar

Engines: 3114 All Engines 3116 All EnginesIntroduction
The 7C-6208 Cylinder Sleeve is available for reconditioning cylinder blocks that are used for the 3114 and 3116 Engines. Check the existing cylinder walls for damage. Reconditioning of the cylinder walls is necessary if any of the following conditions exist:
Excessive wear
Pin holes
Cracks
ScoringNote: Prior to measuring the dimensions of a cylinder or cylinders, it is necessary to install a Cylinder Head Stress Plate on the cylinder block. Refer to the section of this document ""Installation of the Cylinder Head Stress Plate"" for more information.Carefully inspect the cylinder block in order to determine if the block is still usable. Note: For additional information, refer to Guideline for Reusable Parts and Salvage Operations, SEBF8261.If the cylinder block is still usable, follow the procedure that is described in this Special Instruction. The procedure includes instructions for the installation of the 7C-6208 Cylinder Sleeve .Tooling and Equipment
The recommended boring tools, and the honing machines are in Table 1. These tools are acceptable for the procedures that are described in this instruction.Note: For information that relates to the correct operation of the tools that are specified in the following table, refer to the literature that is provided by the OEM.
Table 1
Tooling and Equipment    
Part Number    Description    
Boring and Honing Equipment (1)    
-     Rottler Model F2VB    
-     Rottler Model FA-2AVB    
-     Sunnen CK-10    
-     Sunnen CV-616    
-     Rottler HP3    
-     Rottler HP3A    
Tools that are used during the installation of the cylinder sleeve    
1P-0820     Hydraulic Puller    
9S-6074     Adjusting Screw (not used)    
6V-2183     Screw    
1P-2329     Insert    
9S-6072     Adjusting Crank    
9S-7338     Crossblock (not used)    
9U-6007     Puller Plate    
9U-6008     Puller Plate    
1D-5119     Nut    
5H-1504     Hard Washer    
Tools for the Honing Procedure    
4C-4377 (2)     Cylinder Head Stress Plate    
126-8132 (2)     Cylinder Head Stress Plate (3114/3116)    
1P-3565     Chamfering Gp    
Cleaning Tools    
1P-5580     Brush    
1U-7429     Brush    
( 1 ) Any of the following tools are acceptable for use in this procedure.
( 2 ) Use the cylinder head stress plate only when you are measuring and honing the bore of the cylinder sleeve. Do not use the cylinder head stress plate during the machining process. The boring and honing equipment may be purchased from the manufacturers that are listed below.Rottler Manufacturing
8029 South 200th St.
Kent, WA 98032 USA
Phone: (253)872-7050Fax: (253)395-0230Sunnen Products Co.
7910 Manchester Ave.
St. Louis, MO 63143
Phone: (800)325-3670Fax: (314)781-2268Note: It is necessary to have a cylinder head gasket of standard thickness for the 3114 and the 3116 Engine. The gasket is installed with the cylinder head stress plate prior to the measuring and honing operations. The cylinder head gasket may be reused several times with the cylinder head stress plate. When you are performing the final cylinder head installation, a new gasket must be used.Refer to the