HOSE 1935196 - Caterpillar

Image1.6.1
Mount the 267-2744 Fuse Holder to the 446-9281 Bracket using the two 5C-9553 Bolts and two 9X-8256 Washers. Tighten the mounting bolts to 4 Nm.
Reinstall the circuit breaker top cover onto the circuit breaker box using only the two upper bolts.
Then align the holes on the mounting bracket to the lower mounting holes on the cover of the circuit breaker box and attach using two new 8T-4189 Bolts and two 5P-4116 Washers.
Image1.7.1
Route the existing cable, on the LH side of the circuit breaker box, to the front of the circuit breaker box. Install the new 308-8161 Protective Cover to the terminal end.
Install the 326-8116 300 Amp Fuse and both cables onto the fuse holder using two 9F-5644 Lock Washers, two 7X-0608 Flat Washers and two 5C-7261 Hex Nuts using the hardware stack up in Image 1.8.1.
While holding the cables in alignment, tighten the two nuts in the fuse holder to 14 Nm.
Image1.8.1
Close the protective lid on the fuse holder and secure it in place with the single 204-2281 Tie Strap.
Image1.9.1
Secure the protective terminal cover to the cables using the two 7k-1181 Cable Ties.
Image1.10.1
Install the two 204-6679 Angle Brackets on both sides of the circuit breaker box using one 8T-4136 Bolt, two 8T-4121 Washers, and 344-5675 Hex Nut.
Mount the 8T-1889 and 8T-1890 P-clips and 177-4562 Grommet on the top of the 204-6679 Angle Brackets, on both sides of the circuit breaker box, using one 8T-4136 Bolt, two 8T-4121 Washers, and 344-5675 Hex Nut.
Ensure that the battery cable is routed so it will not make contact, or rub, on any other hardware. Tighten the P-Clips mounting bolt to hold the battery cables in this location.
Image1.11.1
Install the 8T-1889 and 8T-1890 P-clips and 177-4562 Grommet to RH side of the circuit breaker box using a 8T-4185 Bolt, one 091-9035 Spacer, a 8T-4121 Washer and 344-5675 hex nut.
Ensure that the battery cable is routed so it will not make contact, or rub, on any other hardware. Tighten the P-Clips mounting bolt to hold the battery cables in this location.
Image1.12.1
Support the cabling on the LH side of the circuit breaker box by removing the current bolt and replace with 288-4402 Stud. Relocate the previous P clip to this new location and secure with 334-5675 Nut and 8T-4121 Washer
Image1.13.1
Image1.13.2
Following all safety rules, close the master disconnect switch and place the key switch into the "Crank" Position. Ensure that the prelube pumps, runs, and operates properly.