HOSE AS 3119253 - Caterpillar

(1) Torque for bolts ... 135 15 N m (100 11 lb.ft.)(2) Put 5P3931 Anti-Seize Compound on the threads and tighten the nut to a torque of ... 1350 150 N m (1000 110 lb.ft.)(3) End play for bevel gear shaft after assembly should be ... 0.18 0.13 mm (.007 .005 in.) End play is not adjustable and must be measured before installing the pinion.(4) Use shims as needed to adjust backlash (free play) between pinion and bevel gear to 0.36 0.12 mm (.014 .005 in.) Use a 5/8" - 11 dog point set screw 102 mm (4 in.) long through the case. Tighten the set screw until there is zero end play in the pinion. Position the bevel and transfer gear group so that the bevel gear shaft is in the vertical position with the bevel gear at the bottom. Add shims (4) to reduce backlash or remove shims to increase backlash.
Make sure the set screw that holds the pinion in place (for backlash checks) is removed when adjustments are complete.
(5) Use shims as needed to get an end play of ... 0.15 0.05 mm (.006 .002 in.)(6) Torque for bolts ... 270 25 N m (200 18 lb.ft.)(7) Torque for bolt ... 270 25 N m (200 18 lb.ft.)(8) Torque for bolts ... 270 25 N m (200 18 lb.ft.)(9) Torque for bolts ... 135 15 N m (100 11 lb.ft.)(10) Torque for bolts ... 475 50 N m (350 37 lb.ft.)(11) Torque for bolts ... 270 25 N m (200 18 lb.ft.)(12) Use shims as needed to get an end play of ... 0.08 0.03 mm (.003 .001 in.)Procedure To Adjust Input Transfer Gear Bearings.
1. Use a 0.03 mm (.001 in.) feeler gauge to make sure the bearing cups and cones are seated correctly.2. Assemble the input transfer in a vertical position in the case. Install the bearing cage without shims (5).3. Install two bolt and washers 180° apart.4. Torque the bolts to 14 N m (125 lb.in.)5. Rotate the input gear three full turns.6. Torque the bolts to 28 N m (250 lb.in.) and repeat Step 5 Torque the bolts to 28 N m (250 lb.in.)7. Measure the space between the case and the outside diameter of the bearing cage flange next to each bolt.8. Add the dimensions found in Step 7 and divide by two.9. Add 0.57 mm (.022 in.) to the dimension found in Step 8.10. Add enough shims (5) to equal the dimension found in Step 9.11. Install the bearing cage, shims, bolts and washers. Torque the bolts to 270 25 N m (200 20 lb.ft.) Check end play with a dial indicator.Procedure To Adjust End Play Of Bevel Pinion Bearings
1. Use a 0.03 mm (.001 in.) feeler gauge to make sure the bearing cups are seated against the shoulders in the case and the