4202089 HOSE Caterpillar parts
320D2, 320D2 GC, 320D2 L
Rating:
Alternative (cross code) number:
CA4202089
420-2089
4202089
CA4202089
420-2089
4202089
Weight: 0.41 pounds 0 kg.
EXCAVATOR,
Information:
PARTS NEEDED
Qty
Part Number Description
1 5204649 HOSE-AFTERCOOLER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the failed aftercooler hose and replace with a new 520-4649 Aftercooler Hose. Refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-6000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
6001-14000 hrs,
13-36 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
1. Remove the failed aftercooler hose along with the four clamps. Refer to Image1.1.1.
Remember the direction and location of the clamps.
Image1.1.1
2. Install a new 520-4649 Aftercooler Hose with four the clamps that were removed. Tighten the clamps to a specified torque of 11 +/- 1 N.m.
3. Insert the existing pipe 76mm from the each hose edge. Refer to Image1.2.1.
The Belleville washer stacks of the clamp are nearly collapsed flat.
Applying lubricant is acceptable when installing hose.
Image1.2.1
Caterpillar parts catalog:
Parts hose Caterpillar catalog:
5P1442
HOSE
120B, 120G, 120H, 120H ES, 120H NA, 120M, 120M 2, 12G, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H NA, 140B, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 215, ...
120B, 120G, 120H, 120H ES, 120H NA, 120M, 120M 2, 12G, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H NA, 140B, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 215, ...
5P1420
HOSE
120M, 12M, 216, 216B, 216B3, 226B, 226B3, 228, 2290, 232B, 235C, 236, 236B, 236B3, 236D, 2384C, 2390, 2391, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 2484C, 2491, 252B, 252B3, 256C, 257B, ...
120M, 12M, 216, 216B, 216B3, 226B, 226B3, 228, 2290, 232B, 235C, 236, 236B, 236B3, 236D, 2384C, 2390, 2391, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 2484C, 2491, 252B, 252B3, 256C, 257B, ...
5P0743
HOSE
120K, 120K 2, 120M, 12K, 12M, 140G, 140K, 140K 2, 140M, 160K, 160M, 16M, 216, 228, 236, 236B, 236D, 242B, 242D, 246D, 247, 247B, 248, 257D, 259D, 262D, 267, 267B, 268B, 272D, 272D XHP, 277D, 279D, 287...
120K, 120K 2, 120M, 12K, 12M, 140G, 140K, 140K 2, 140M, 160K, 160M, 16M, 216, 228, 236, 236B, 236D, 242B, 242D, 246D, 247, 247B, 248, 257D, 259D, 262D, 267, 267B, 268B, 272D, 272D XHP, 277D, 279D, 287...
4I8785
HOSE AS
315B, 315B L, 315C, 315D L, 316E L, 317B LN, 318D L, 318D2 L, 318E L, 319D, 319D L, 319D LN, 320 L, 320B, 320C, 320D, 320D FM, 320D GC, 320D L, 320D LN, 320D LRR, 320D RR, 320D2, 320D2 GC, 320D2 L, 32...
315B, 315B L, 315C, 315D L, 316E L, 317B LN, 318D L, 318D2 L, 318E L, 319D, 319D L, 319D LN, 320 L, 320B, 320C, 320D, 320D FM, 320D GC, 320D L, 320D LN, 320D LRR, 320D RR, 320D2, 320D2 GC, 320D2 L, 32...
4I5556
HOSE AS
311B, 315B, 315C, 315D L, 316E L, 318B, 318C, 318D2 L, 318E L, 320, 320 L, 320B, 320B FM LL, 320C, 320D, 320D L, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320N, 321B, 321D LCR, 323D L, 323D LN, 323D SA, ...
311B, 315B, 315C, 315D L, 316E L, 318B, 318C, 318D2 L, 318E L, 320, 320 L, 320B, 320B FM LL, 320C, 320D, 320D L, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320N, 321B, 321D LCR, 323D L, 323D LN, 323D SA, ...
7Y2670
HOSE AS
307, 307C, 312C L, 320 L, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D L, 320D LRR, 320D RR, 320D2, 320D2 L, 320E, 320E L, 320N, 323D L, 323D2 L, 325, 325 LN, 325B L, 325C L, 345B, 345B II, 345B II MH,...
307, 307C, 312C L, 320 L, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D L, 320D LRR, 320D RR, 320D2, 320D2 L, 320E, 320E L, 320N, 323D L, 323D2 L, 325, 325 LN, 325B L, 325C L, 345B, 345B II, 345B II MH,...
4I3991
HOSE AS
307C, 311F LRR, 312C, 312C L, 312D, 312E, 312E L, 314D CR, 314D LCR, 315D L, 318C, 319C, 319D L, 319D LN, 320 L, 320B, 320C, 320D, 320D FM RR, 320D2 L, 321C, 322B, 322B L, 322B LN, 322C, 322C FM, 325,...
307C, 311F LRR, 312C, 312C L, 312D, 312E, 312E L, 314D CR, 314D LCR, 315D L, 318C, 319C, 319D L, 319D LN, 320 L, 320B, 320C, 320D, 320D FM RR, 320D2 L, 321C, 322B, 322B L, 322B LN, 322C, 322C FM, 325,...
0874531
HOSE AS
307C, 311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 312D L, 312E, 312E L, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 316E L, 318C, 318E L, 319C, 319D, 319D L, 319D LN, 320C, 320C FM, 32...
307C, 311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 312D L, 312E, 312E L, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 316E L, 318C, 318E L, 319C, 319D, 319D L, 319D LN, 320C, 320C FM, 32...
0875764
HOSE AS
307C, 307D, 307E, 311C, 311D LRR, 311F LRR, 312D, 312D L, 314C, 314D LCR, 314E LCR, 320B, 320C, 320C FM, 320D, 320D L, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 321D LCR, 322B, 322B LN...
307C, 307D, 307E, 311C, 311D LRR, 311F LRR, 312D, 312D L, 314C, 314D LCR, 314E LCR, 320B, 320C, 320C FM, 320D, 320D L, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 321D LCR, 322B, 322B LN...
1116752
HOSE AS
308C, 312C, 312C L, 312D, 312D L, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 318C, 318D L, 318D2 L, 319C, 319D, 319D L, 319D LN, 320C, 320C FM, 320D, 320D FM, 320D GC, 320D L, 320D LRR, 320D RR, 320D2...
308C, 312C, 312C L, 312D, 312D L, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 318C, 318D L, 318D2 L, 319C, 319D, 319D L, 319D LN, 320C, 320C FM, 320D, 320D FM, 320D GC, 320D L, 320D LRR, 320D RR, 320D2...
1048774
HOSE AS
311C, 311D LRR, 311F LRR, 312C, 312D, 312D L, 315C, 315D L, 318C, 318D L, 318D2 L, 319C, 319D, 319D L, 320B, 320C, 320D, 320D L, 320D LRR, 320D RR, 320D2 L, 321C, 321D LCR, 322, 322 FM L, 322 LN, 322B...
311C, 311D LRR, 311F LRR, 312C, 312D, 312D L, 315C, 315D L, 318C, 318D L, 318D2 L, 319C, 319D, 319D L, 320B, 320C, 320D, 320D L, 320D LRR, 320D RR, 320D2 L, 321C, 321D LCR, 322, 322 FM L, 322 LN, 322B...
1087354
HOSE AS
315C, 318C, 319C, 320B, 320B L, 320C, 320C FM, 320C L, 320D, 320D FM, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 322C, 322C FM, 323D L, 323D LN, 323D2 L, 325C, 325C FM, 325C L, 350, 385B
315C, 318C, 319C, 320B, 320B L, 320C, 320C FM, 320C L, 320D, 320D FM, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 322C, 322C FM, 323D L, 323D LN, 323D2 L, 325C, 325C FM, 325C L, 350, 385B
4202087
HOSE
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
3947686
HOSE
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
3947689
HOSE-AIR
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
3942235
HOSE-RADIATOR
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
3942229
HOSE
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
3947970
HOSE-FUMES DISPOSAL
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
4202094
HOSE
320D2, 320D2 GC
320D2, 320D2 GC
4326282
HOSE
320D2, 320D2 L
320D2, 320D2 L
4326281
HOSE
320D2, 320D2 L
320D2, 320D2 L
4202096
HOSE
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L
4326280
HOSE
320D2, 320D2 L
320D2, 320D2 L
4202092
HOSE
320D2, 320D2 GC, 320D2 L
320D2, 320D2 GC, 320D2 L