HOSE-RADIATOR 5266040 - Caterpillar

14. Remove seal carrier ring (16) from the compressor insert. 15. Remove compressor seal ring (17) from the compressor insert. 16. Use tool (B) to remove snap (18) that holds the compressor insert in the cartridge housing. 17. Use two screwdrivers to remove compressor insert (19) from the cartridge housing. Remove the O-ring seal from the compressor insert. 18. Remove thrust ring (20) from thrust bearing (21).19. Remove the bolts, and remove thrust bearing (21) from the cartridge housing. 20. Remove inboard thrust ring (22) from the cartridge housing. 21. Use tool (C) to remove snap ring (23) that holds journal bearing (24) in place.22. Remove journal bearing (24) from the cartridge housing. 23. Use tool (C) to remove snap ring (25) from the cartridge housing. 24. Use tool (C) to remove snap ring (26) that holds journal bearing (27) in the turbine end of the cartridge housing.25. Remove journal bearing (27) from the cartridge housing. 26. Use tool (C) to remove snap ring (28) from the cartridge housing.Assemble Turbocharger
1. Clean and inspect all parts of the turbocharger. Make replacements of any worn or damaged parts. Make sure the oil passages in the cartridge housing and journal bearings are open and free of foreign material.2. Put clean engine oil on all parts of the cartridge group at assembly. Make sure the round edge on the outside diameter of the snap rings are toward the journal bearings when the snap rings are installed. 3. Use tool (A) to install snap ring (1) in the turbine end of the cartridge housing. 4. Install journal bearing (2) in the cartridge housing. 5. Use tool (A) to install snap ring (3) to hold the journal bearing in position.
The journal bearings must turn freely after installation.
6. Use tool (A) to install snap (4) in the compressor end of the cartridge housing. 7. Install journal bearing (5) in the cartridge housing. 8. Use tool (A) to install snap ring (6) to hold the journal bearing in position. 9. Install inboard thrust ring (8) in the cartridge housing. Ring (8) can be installed with either side down.10. Install thrust bearing (7) and the bolts to hold it in the cartridge housing. Tighten the bolts evenly to a torque of 10 2 N m (89 18 lb.in.). 11. Install thrust ring (9) in the thrust bearing. 12. Install O-ring seal (11) on compression insert (10).13. Install compressor insert (10) in the cartridge housing. Make sure the bevel side of the snap ring is up. 14. Use tool (B) to install snap ring (12) to hold the compressor insert in position. 15. Install compressor seal ring (13) in the compressor insert. 16. Install seal carrier ring (14) in the compressor insert. Make sure the carrier ring is inside the compressor seal ring. 17. Put 6V2055 High Vacuum Grease in the groove for seal ring (16). Make sure the grease fills the groove approximately one half or more