HOSE ASSEM. 9M7824 - Caterpillar

Illustration 6 g03018638
The protective wrap is not shown for photographic purposes.
(13) Bellows
(16) Exhaust line
Install new clamp (14) with the tightening assembly centered as shown in Illustration 5. Do not torque the clamp until Step 17. Note: The end of the clamp must be flush with the end of the bellows assembly.
Distance (X) is 40 mm (1.6 inch). Place Mark (C) onto exhaust line (16) at Distance (X) from the end of exhaust line (16).
Insert exhaust line (16) into bellows (13). Exhaust line (16) should be inserted as far as possible without using force. This action will minimize the overall length of the lines group and will help with installation.
Illustration 7 g03024118
Example of configuration with the bellows located near the CEM inlet
Prior to installation, position both ball clamp assemblies (12) and (17) onto the lines group.
Position the lines group between the muffler and converter assembly and the turbocharger adapter. Adjust the length of exhaust line (16) in slip joint clamp (14) in order to position the lines group. Note: Do not force any of the components into the position.Note: Make sure that you loosely fit all of the parts before the final torquing is started.Note: Failure to reinstall the bellows into the original alignment will result in a failure of the part and a needed replacement.
Illustration 8 g03020560
Typical ball joint alignment
Verify that the cup of the ball joint (E) does not touch the radius of the ball (D). Position ball clamp (17) and loosely tighten ball clamp (17).
Illustration 9 g03024124
Example of configuration with the bellows located near the CEM inlet
Note: The ball clamp that is opposite the bellows must always be tightened first. Ball clamp (17), which can be located at the turbocharger diffuser outlet must be tightened first. Refer to Illustration 9 for example of the possible placement of clamp (17).
Verify that the ball clamp is centered. Measurement (Y) and measurement (Z) must be within 2.0 mm (0.08 inch) of each other. Refer to Illustration 8.
Repeat Steps 11 and 12 for ball clamp (12).
Verify that Mark (C) in Illustration 6 is not visible at the slip joint that is positioned near slip joint clamp (14). Note: Torque the clamps on Steps 15 through 17 with a maximum wrench speed of 75 RPM if hand tools are not used.
Torque ball clamp (17) to a torque of 35 2 N m (26 1 lb ft).
Torque ball clamp (12) to a torque of 35 2 N m (26 1 lb ft).
Torque slip joint clamp (14) to a torque of 55 8 N m (41 6 lb ft).
Remove the protective cover that was installed in Step 6 of the removal section.
Illustration 10 g03016723
Install heat shields (11).
Repeat Steps 6 through 19 for the opposite side of the machine.
Illustration 11 g03016677
Install door (10).
Illustration 12 g03016377
Install panel assembly (9).
Repeat Steps 21 and 22 for the opposite side of the machine.
Illustration 13 g03015944
Position venturi pipe assembly (6). Tighten bent bolt clamp (7) to a torque of 10 1 N m (89 9 lb in). Connect hose