1808635 HOUSING GP-AXLE Caterpillar parts
966G, 966G II, 966H, 972H
Rating:
Alternative (cross code) number:
CA1808635
180-8635
1808635
CA1808635
180-8635
1808635
WHEEL LOADER,
Information:
The ARD nozzles can become plugged with carbon or with debris. The Engine Control Module (ECM) periodically tests the condition of the nozzles. The engine is equipped with a system that cleans the nozzles. A restriction in a filter connector for the ARD combustion head can also set this code.Electric Heating Element - The ARD combustion head contains an electric heating element. The heating element operates periodically in order to clean the nozzles.Diagnostic Trouble CodesTable 1 lists the diagnostic trouble code for the cleaning system for the nozzle.Note: The following code may not be applicable for certain applications.
Table 1
Diagnostic Trouble Codes
CDL Code J1939 Code Code Description
(code descriptions may vary) Comments
E1070 (1) 3556-7 Aftertreatment Fuel Injector #1 not responding The nozzle is plugged with debris or there is an electrical problem with the circuit for the electric heating element.
Follow the troubleshooting procedure in order to identify the root cause of the problem.
Illustration 1 g03780837
CEM (typical)
(1) Relay for the ARD nozzle heater
(2) ARD combustion head
Illustration 2 g01946714
ARD combustion head
(3) ARD spark plug
(4) ARD nozzle
(5) ARD fork bracket
(6) ARD pilot filter connector
(7) ARD combustion head
(8) ARD main filter connectorSystem Operation for the Electric Heating Element
Illustration 3 g01977215
Measuring the current flow
(9) Metal part of the electrical connector
(10) Wire
(11) Clamp-on ammeterOverrides on the Caterpillar Electronic Technician (ET) for the Heated NozzleARD Fuel Nozzle Heat Cycle - This override activates the output for the heated nozzle in order to clean the nozzle. The output remains activated for approximately one hour. The engine coolant temperature must be greater than 60° C (140° F). The heat cycle will wait for an active regeneration to complete before starting. Once the override has been activated the heat cycle will automatically start as soon as conditions have been met and cannot be deactivated. It could take up to 8 minutes for conditions to be met for the heat cycle to turn on after being activated by the override. The heat cycle stops if the engine is stopped. The heat cycle continues when the engine is started. Active regenerations will not occur until the heat cycle is complete.Select the following menus in order to activate the overrides:
"Diagnostics"
"Diagnostics Tests"
"Override Parameters"
"Aftertreatment #1 Fuel Injector #1 Heater Override"
Table 2
Troubleshooting Test Steps Values Results
1. Check for Diagnostic Codes
A. Establish communication between Cat® Electronic Technician (ET) and the ECM . Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
C. Determine if a diagnostic trouble code is present.
Diagnostic Code
Result: A E1070 (1) or 3556-7 diagnostic code is present.
Proceed to Test Step 2.
2. Check the Current Flow Through the Heater
A. Start the engine. Check the current flow through the heater. Refer to Systems Operation/Testing and Adjusting, "ARD Nozzle Heater (Current) - Test" for the correct procedure.
Amperage Between 7.0 A and 14 A for a 12 V System
or
Between 3.5 A and 7 A for a 24 V System
Result: The
Table 1
Diagnostic Trouble Codes
CDL Code J1939 Code Code Description
(code descriptions may vary) Comments
E1070 (1) 3556-7 Aftertreatment Fuel Injector #1 not responding The nozzle is plugged with debris or there is an electrical problem with the circuit for the electric heating element.
Follow the troubleshooting procedure in order to identify the root cause of the problem.
Illustration 1 g03780837
CEM (typical)
(1) Relay for the ARD nozzle heater
(2) ARD combustion head
Illustration 2 g01946714
ARD combustion head
(3) ARD spark plug
(4) ARD nozzle
(5) ARD fork bracket
(6) ARD pilot filter connector
(7) ARD combustion head
(8) ARD main filter connectorSystem Operation for the Electric Heating Element
Illustration 3 g01977215
Measuring the current flow
(9) Metal part of the electrical connector
(10) Wire
(11) Clamp-on ammeterOverrides on the Caterpillar Electronic Technician (ET) for the Heated NozzleARD Fuel Nozzle Heat Cycle - This override activates the output for the heated nozzle in order to clean the nozzle. The output remains activated for approximately one hour. The engine coolant temperature must be greater than 60° C (140° F). The heat cycle will wait for an active regeneration to complete before starting. Once the override has been activated the heat cycle will automatically start as soon as conditions have been met and cannot be deactivated. It could take up to 8 minutes for conditions to be met for the heat cycle to turn on after being activated by the override. The heat cycle stops if the engine is stopped. The heat cycle continues when the engine is started. Active regenerations will not occur until the heat cycle is complete.Select the following menus in order to activate the overrides:
"Diagnostics"
"Diagnostics Tests"
"Override Parameters"
"Aftertreatment #1 Fuel Injector #1 Heater Override"
Table 2
Troubleshooting Test Steps Values Results
1. Check for Diagnostic Codes
A. Establish communication between Cat® Electronic Technician (ET) and the ECM . Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
C. Determine if a diagnostic trouble code is present.
Diagnostic Code
Result: A E1070 (1) or 3556-7 diagnostic code is present.
Proceed to Test Step 2.
2. Check the Current Flow Through the Heater
A. Start the engine. Check the current flow through the heater. Refer to Systems Operation/Testing and Adjusting, "ARD Nozzle Heater (Current) - Test" for the correct procedure.
Amperage Between 7.0 A and 14 A for a 12 V System
or
Between 3.5 A and 7 A for a 24 V System
Result: The
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Caterpillar SIS
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180-8635
OSCILLATING AXLE HOUSING GROUP
Caterpillar parts catalog:
Parts housing Caterpillar catalog:
7N9737
HOUSING-RECEPTACLE
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 215B, 225, 225D, ...
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 215B, 225, 225D, ...
7T3279
HOUSING AS
120G, 120M, 12G, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 215B,...
120G, 120M, 12G, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 215B,...
7T3974
HOUSING AS-DRIVE
1090, 1190, 1190T, 120G, 120M, 120M 2, 1290T, 12G, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 1390, 140G, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14H, 14H NA...
1090, 1190, 1190T, 120G, 120M, 120M 2, 1290T, 12G, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 1390, 140G, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14H, 14H NA...
7T3973
HOUSING AS-LEVER
120G, 12G, 140G, 140H, 143H, 160H, 163H, 1673C, 16G, 215B, 245, 3176, 3176B, 3176C, 3196, 3208, 322C, 325, 325 L, 325C, 330 L, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3408B, 3408C, ...
120G, 12G, 140G, 140H, 143H, 160H, 163H, 1673C, 16G, 215B, 245, 3176, 3176B, 3176C, 3196, 3208, 322C, 325, 325 L, 325C, 330 L, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3408B, 3408C, ...
6I8510
HOUSING AS-CLUTCH
30/30, 572R, 611, 615C, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 972H, 972K, 972M, 980C, 980F, 980F II, D250E, D250E II, D25D, D300E,...
30/30, 572R, 611, 615C, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 972H, 972K, 972M, 980C, 980F, 980F II, D250E, D250E II, D25D, D300E,...
3215967
HOUSING GP-FILTER
120H, 120K, 120K 2, 120M, 120M 2, 12H, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 140H, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14M, 160H, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 163H, 16M...
120H, 120K, 120K 2, 120M, 120M 2, 12H, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 140H, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14M, 160H, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 163H, 16M...
4T9311
HOUSING
215B, 215C, 215D, 834B, 836, 950B, 950B/950E, 950F, 950F II, 950G, 950G II, 960F, 962G, 962G II, 963, 963B, 963C, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 973, 973C, 980C, 980F, 980F I...
215B, 215C, 215D, 834B, 836, 950B, 950B/950E, 950F, 950F II, 950G, 950G II, 960F, 962G, 962G II, 963, 963B, 963C, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 973, 973C, 980C, 980F, 980F I...
3P0887
HOUSING AS
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H, 16H NA, 589, 611, 61...
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H, 16H NA, 589, 611, 61...
6Y4859
HOUSING
525, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 938G II, 938H, 950F II, 950G, 950G II, 950H, 950K, 962G, 962G II, 962H, 962K, 966F, 966F II, 966G, 966G II, 966H, 966K, 970F, 972G, 972G I...
525, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 938G II, 938H, 950F II, 950G, 950G II, 950H, 950K, 962G, 962G II, 962H, 962K, 966F, 966F II, 966G, 966G II, 966H, 966K, 970F, 972G, 972G I...
9N4460
HOUSING ASSEM.
613C, 613C II, 613G, 936F, 950B, 950B/950E, 950F, 950F II, 950G, 950G II, 950H, 950K, 960F, 962G, 962G II, 962H, 962K, 966C, 966H, 966K, 966M, D5H, D5M, G936, IT62G, IT62G II, IT62H, R1300, R1300G, R1...
613C, 613C II, 613G, 936F, 950B, 950B/950E, 950F, 950F II, 950G, 950G II, 950H, 950K, 960F, 962G, 962G II, 962H, 962K, 966C, 966H, 966K, 966M, D5H, D5M, G936, IT62G, IT62G II, IT62H, R1300, R1300G, R1...
1308706
HOUSING-PINION
966G, 966G II, 966H, 966K, 972G, 972G II, 972H, 972K
966G, 966G II, 966H, 966K, 972G, 972G II, 972H, 972K
8V7885
HOUSING-SUPPORT
814B, 815B, 816B, 966D, 966F, 966G
814B, 815B, 816B, 966D, 966F, 966G
2385280
HOUSING GP-AXLE
434E, 434F, 444E, 444F
434E, 434F, 444E, 444F
3484301
HOUSING & REGULATOR GP
330D, 330D FM, 330D L, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L
330D, 330D FM, 330D L, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L
1228934
HOUSING GP-FLYWHEEL
3126, 3126B, 3126E, 35, 45, 55, C-12, C7
3126, 3126B, 3126E, 35, 45, 55, C-12, C7
5I7971
HOUSING GP-FRONT
320, 320 L, 320B, 320B FM LL, 320B U, 320N
320, 320 L, 320B, 320B FM LL, 320B U, 320N
3N3271
HOUSING & REGULATOR GP
120G, 12G, 130G, 140G, 14G, 225, 235, 3304, 3306, 950, D4D, D5, D6C, G3304, G3306
120G, 12G, 130G, 140G, 14G, 225, 235, 3304, 3306, 950, D4D, D5, D6C, G3304, G3306
8Y6862
HOUSING GP-SEAT SUSPENSION
768C, 769C, 771C, 772B, 773B, 776C, 784B, 785B, 789B, 793B, 994, D250D, D25D, D40D
768C, 769C, 771C, 772B, 773B, 776C, 784B, 785B, 789B, 793B, 994, D250D, D25D, D40D
1307086
HOUSING GP-FLYWHEEL
D6D, D6E, D6E SR, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL
D6D, D6E, D6E SR, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL
9C8159
HOUSING GP-OSCILLATING AXLE
918F, 924F, IT18F
918F, 924F, IT18F
1742231
HOUSING GP-SEAT SUSPENSION
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 561N, 583R, 583T, 587R, 587T, D10R, D10T, D11R, D11T, D3G, D4G, D5G, D5N, D6G2...
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 561N, 583R, 583T, 587R, 587T, D10R, D10T, D11R, D11T, D3G, D4G, D5G, D5N, D6G2...
4P3010
HOUSING GP-FLYWHEEL
5110B, 844, 988F, 988F II, 990, 990 II
5110B, 844, 988F, 988F II, 990, 990 II