HOUSING 1W6553 - Caterpillar

REBE9076-01
03Dec2012
(Revised 05Aug2013)
U-642
A-508
D-547
O-589
TM-8
Before/After
PRODUCT SUPPORT PROGRAM FOR UPDATING THE OIL MIST DETECTOR ON CERTAIN 3608 AND C280-8 MARINE AND PETROLEUM 3608 AND C280-8 ENGINES ENGINES
1336 PS43775
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43775" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 03Dec2012 Service Letter. Changes have been made to the Affected Product, Parts Needed, and Service Claim Allowances.
TERMINATION DATE
31Dec2014
PROBLEM
The existing 193-0658 Oil Mist Detector (OMD) group is susceptible to frequent false positive shutdowns causing the engine to shutdown without warning.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3608 6MC00665-00666, 692-693, 698, 709, 718, 743-745, 766, 791
C280-8 NDT00108-00109, 112, 114, 116, 118, 120, 122, 124-125, 128-129, 132, 134, 136-137, 139, 142, 144
PKA00106, 108, 111, 113, 115, 117, 119, 121, 123-124, 126, 128-129, 131, 133, 135, 137, 140-141, 143, 148
*******Group 2*******
3608 6MC00691, 694, 697, 715, 719, 746
C280-8 NDT00103, 105-107, 110-111, 113, 115, 117, 119, 121, 123, 126-127, 130-131, 133, 135, 138, 140-141, 143
PKA00107, 109-110, 112, 114, 116, 118, 120, 122, 125, 127, 130, 132, 134, 136, 138-139, 142, 144-147
*******Group 3*******
C280-8 NDT00148
PKA00150, 155, 160, 166, 168, 170, 172-173, 176-178
*******Group 4*******
C280-8 NDT00145-00147
PKA00149, 151-154, 156-159, 162-165, 167, 169
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
6 0L1143 BOLT
2 0S1591 BOLT
6 0S1594 BOLT
2 1B7182 BOLT
4 2B2695 BOLT
10 3V3308 WASHER-HARD
4 5C7261 NUT-HEX
6 5M2894 WASHER-HARD
4 5R9286 CONE-CRUSH
2 5S0003 NUT-FULL
8 6I4545 SEAL-O RING
5 6V0408 SEAL-BONDED
5 6V1904 SEAL-O RING
2 6V3527 FITTING-FLARED
8 8L2786 SEAL-O-RING
8 9M1974 WASHER-HARD
4 9S8752 NUT-FULL
2 0019440 ADAPTER-STR
2 0307942 ADAPTER-ELBOW
2 0307947 ADAPTER-ELBOW
2 0307950 ADAPTER-ELBOW
8 1921405 NUT
8 1921406 FERRULE
4 2147568 SEAL-O-RING-STOR
2 2385082 SEAL-O-RING-STOR
1 2675286 FILTER AS
4 3685086 PIPE-OIL SIPHON
1 3938138 MANIFOLD AS
1 3938139 MANIFOLD AS
1 3946405 HOSE AS
1 3946406 HOSE AS
1 3946407 HOSE AS
1 3946408 HOSE AS
1 3946409 HOSE AS
1 3961560 TUBE AS
1 3961561 TUBE AS
1 3963313 BRACKET AS
1 3963314 BRACKET AS
1 3963320 HOSE AS
2 3983123 HOSE AS
6 3995862 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
6 0L1143 BOLT
2 0S1591 BOLT
6 0S1594 BOLT
2 1B7182 BOLT
4 2B2695 BOLT
10 3V3308 WASHER-HARD
4 5C7261 NUT-HEX
6 5M2894 WASHER-HARD
4 5R9286 CONE-CRUSH
2 5S0003 NUT-FULL
8 6I4545 SEAL-O RING
5 6V0408 SEAL-BONDED
5 6V1904 SEAL-O RING
2 6V3527 FITTING-FLARED
8 8L2786 SEAL-O-RING
8 9M1974 WASHER-HARD
4 9S8752 NUT-FULL
2 0019440 ADAPTER-STR
2 0307942 ADAPTER-ELBOW
2 0307947 ADAPTER-ELBOW
2 0307950 ADAPTER-ELBOW
8 1921405 NUT
8 1921406 FERRULE
4 2147568 SEAL-O-RING-STOR
2 2385082 SEAL-O-RING-STOR
1 2675286 FILTER AS
4 3685086 PIPE-OIL SIPHON
1 3938138 MANIFOLD AS
1 3938139 MANIFOLD AS
1 3946405 HOSE AS
1 3946406 HOSE AS
1 3946407 HOSE AS
1 3946408 HOSE AS
1 3946409 HOSE AS
1 3961561 TUBE AS
1 3963313 BRACKET AS
1 3963314 BRACKET AS
1 3963320 HOSE AS
2 3983123 HOSE AS
6 3995862 BRACKET AS
1 4248392 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
6 0L1143 BOLT
26 0S1588 BOLT
31 0S1591 BOLT
6 0S1594 BOLT
2 1B7182 BOLT
7 1S4974 SEAL-O RING
4 2B2695 BOLT
53 3V3308 WASHER-HARD
4 5C7261 NUT-HEX
30 5M2894 WASHER-HARD
4 5R9286 CONE-CRUSH
2 5S0003 NUT-FULL
7 6I4545 SEAL-O RING
16 6V0408 SEAL-BONDED
2 6V3527 FITTING-FLARED
8 8L2786 SEAL-O-RING
18 8S9191 BOLT
8 9M1974 WASHER-HARD
4 9S8752 NUT-FULL
2 0019440 ADAPTER-STR
4 0307947 ADAPTER-ELBOW
2 0307950 ADAPTER-ELBOW
1 1532781 FITTING
8 1707069 PLUG-BSPP
8 1921405 NUT
8 1921406 FERRULE
4 2147568 SEAL-O-RING-STOR
2 2385082 SEAL-O-RING-STOR
1 2675286 FILTER AS
4 3685086 PIPE-OIL