HOUSING AS 2201510 - Caterpillar

If the engine is operated until the component(s) fails, additional engine damage can result. Caterpillar recommends that the following components be inspected at the 5000 Hour maintenance interval.* Water Pump* Alternator* Starting Motor Caterpillar RecommendationTo minimize downtime, Caterpillar recommends the use of Remanufactured components (subject to availability) as the most cost effective option.Removal and Installation
Refer to the Service Manual or contact your Caterpillar dealer for assistance with removal and installation of engine components.Water Pump
A failed water pump might cause severe engine overheating problems that could result in cracks in the cylinder head, a piston seizure or other potential damage to the engine.Visually inspect the water pump for leaks. If leaking is observed, replace all seals. Refer to the Service Manual for the procedure to replace the seals.Alternator
Caterpillar recommends a scheduled inspection of the alternator. Inspect the alternator for loose connections and proper battery charging. Inspect the ammeter gauge during engine operation to ensure the batteries and/or electrical system is performing correctly. Make repairs as necessary. Refer to the Service Manual.Check the alternator and battery charger for proper operation. If the batteries are properly charged, ammeter reading should be very near zero. All batteries should be kept charged. The batteries should be kept warm because temperature affects the cranking power. If the battery is too cold, it will not crank the engine, even if the engine is warm.When the engine is not run for long periods of time or run for short periods, the batteries may not fully recharge. Ensure the alternator performs properly to charge the battery and to help prevent the battery from freezing.Starting Motor
If the starting motor fails, the engine may not start in an emergency situation. Caterpillar recommends a scheduled inspection/check of your starting motor. The starting motor should be checked for correct operation. All electrical connections should be cleaned and checked. Refer to the established procedure for inspection and specifications in the Service Manual, or contact your Caterpillar dealer for assistance.Magnetic Pickup-3406C Engine
Inspect/Adjust
The initial magnetic pickup inspection and adjustment maintenance is recommended at the first oil change interval.Subsequent inspections and adjustments should be made Every 4000 Hours.
(1) Magnetic pickup. (2) Flywheel housing.1. Remove the magnetic pickup (1) from the flywheel housing. Check the condition of the plastic end of the magnetic pickup. Check for signs of wear and contaminants.
Typical magnetic pickup.2. Clean the metal shavings and other debris from the face of the magnet.3. Install and adjust the magnetic pickup as described in the Service Manual.