HOUSING-FRONT 2453259 - Caterpillar

SEBE9992-02
06Jul2006
(Revised 25Aug2006)
O-534
Before/After
PRODUCT SUPPORT PROGRAM FOR REWORKING LINES GP - WATER 279-0117 ON POWER MODULE AFTERCOOLERS FOR CERTAIN PM3516B ENGINES
1063 1380 PS42226
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42226" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces SEBE9992-00 on the 06 July 2006 Service Letter. Changes have been made to Affected Product and the Rework Procedure.
TERMINATION DATE
31Jul2008
PROBLEM
The existing Lines GP - Water 279-0117 are plumbed incorrectly by the radiator supplier on Power module serial prefix BPD.
AFFECTED PRODUCT
Model Identification Number
PM3516B BPD01132-01156, 1160-1177, 1179-1197, 1200-1202
PARTS NEEDED
Qty
Part Number Description
1 2162285 JOINT ASSEMBLY
1 2949709 TUBE
2 9Y6893 GASKET
ACTION REQUIRED
Refer to attached rework procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-50 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 5.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
1. All rework material is provided in 294-9710 LINES GP-WATER.
2. Record and e-mail to David Noble, Electric Power Division Customer Service Engineer at Dnoble@CAT.com the following information:
a. Dealer Claim number
b. Package Serial Number
c. Radiator Serial Number
3. Thoroughly read this procedure before beginning work.
4. With reference to 279-0117 LINES GP-WATER and 208-0822 LINES GP-WATER and Figure 1 below, fully drain radiator coolant from radiator and radiator lines via provided drain lines at rear of module. Store coolant in a clean container capable of holding 770L (203 gal) of coolant.
5. Coolant may be reused if properly stored. Keep stored coolant free from dust and debris to avoid ingesting foreign objects into cooling system.
6. With reference to 279-0117 LINES GP-WATER and Figure 2 below, unbolt both aftercooler regulator housing flanged elbows (203-6545 TUBE AS