HOUSING GP-TORQUE CONVERTER 2807639 - Caterpillar

Illustration 1 g00623034
Install the fan drive pulley to the transmission. Install Tooling (B) and a suitable lifting device to the transmission. Check for clearance of wire harnesses and hose assemblies when you install the transmission. Carefully position the transmission to the machine frame and the flywheel housing. The weight of the transmission is 817 kg (1801.1745 lb).
Install 12 bolts (35) and the washers to the transmission flange.
Install mounting flange assemblies (37), two bolts (36) and the washers to the machine frame and motor mounts. Remember to install the rubber components in the original locations.
Illustration 2 g00623031
Loosen screws (34) and remove both halves of Tooling (A) from the flywheel housing (33) .
Illustration 3 g00623030
Install hose connector (30). Hose connector (30) must be tightened to a torque of 470 10 N m (347 7 lb ft).
Install hose assembly (28) to connector (30) and tighten clamp (29) .
Install hose assembly (27) to the transmission.
Install hose assembly (31) to the differential and tighten clamp (32) .
Install four bolts (26), the washers, and the flange in order to connect hose assembly (25) to the transmission.
Illustration 4 g00623028
Install shift control cable (24) to the transmission control valve.
Illustration 5 g00623026
Install two hose assemblies (23) to the transmission.
Illustration 6 g00642153
Position filter base (19) to the machine frame. Install two bolts (21) and the washers that hold filter base (19) to the machine frame.
Connect the fittings of hose assembly (20) to filter base (19) .
Install bolt (22) in order to secure the clip on transmission hose assembly (18) to the transmission.
Illustration 7 g00623024
Connect two wire harness terminals (17) to the transmission control valve.
Install four bolts (15), the washers, and flange (14) in order to install two hose assemblies (16) to the transmission.
Illustration 8 g00623023
Install four bolts (11) and flange (12) in order to install filter hose assembly (13) to the transmission.
Illustration 9 g00623021
Position air tank (7) to the original location between the machine frames. Install four bolts (9), the washers, and the original shims in two mounting plates (10) in order to secure the tank to the frame.
Install four hose assemblies (8) to the original locations on air tank (7) .
Illustration 10 g00642146
Attach a lifting device and a suitable hoist to the fan and alternator assembly. Position the fan and alternator assembly to the machine. Install four mounting bolts (5) and the washers that hold the fan and alternator assembly to the machine frame.
Install bolt (6) and the washer in order to hold the hose and the clip to the fan assembly mount.
Illustration 11 g00642140
Install the V-belts (1) to the fan and alternator assembly pulleys.
Adjust the belt tension and tighten bolts (4). Refer to the Operation and Maintenance Manual for the proper procedure of adjusting belt tension.
Connect three wire terminals (2) to alternator (3) .End By:
Install the differential drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and Install" for the correct procedure.
Install the fuel tank. Refer to Machine Systems12H 140H 160H Motor Graders,