HOUSING 3793906 - Caterpillar

(2) Put the straight battery terminal (1) in position (B) as shown for the first crimp. Install the stripped wire in the terminal until it bottoms (stops). Make the crimp. Move the terminal to the second position (C). Make the crimp.(3) Put the flag standard barrel terminal (3) in position (D) as shown. Install the stripped wire through the wire barrel until the end of the conductor is even with or 0.79 (0.031") beyond the end of the terminal wire barrel. Make the crimp. Move the terminal to the second position (E). Make the crimp. (4) Put the flag long barrel terminal (4) in position (F) as shown. Install the stripped wire into the barrel to the insulation. Make the crimp. Move the terminal to the second position (G). Make the crimp. Move the terminal to the third position (H). Install the stripped wire. Make the crimp. Move the terminal to the fourth position (J). Make the crimp. For the flag right and left hand terminals (not shown), install the stripped wire in the terminals until it stops. Install the flag right hand terminal by the same method used for the flag long barrel terminal, positions (F) and (G). Install the flag left hand terminal by the same method used for positions (H) and (J).Inspection Of Crimps
Use only the terminal and splice crimp conditions shown that are Acceptable. Correct use of the tooling and procedures can prevent the crimp conditions shown that are Not Acceptable. (1) Single Crimps - Acceptable a. Crimp (1) is in the center of the wire barrel. The crimp may be slightly off the center, but not off the end of the barrel.b. The terminal or splice (2) is correct for the CMA of the wire size used.c. Insulation (3) is not in the wire barrel.d. The wire shows through inspection hole (4) of the butt splice.e. Stripped wire ends (5) are even with or slightly beyond the end of the wire barrel. (2) Single Crimps - Not Acceptable a. Crimp (1) is off the end of the barrel of the terminal or splice.b. The terminal or splice (2) is not correct for the wire used.c. Insulation (3) has been put into the wire barrel. Check for wrong wire strip length.d. The wire does not show through inspection hole (4) of the butt splice.e. The stripped wire ends (5) are not even with or slightly beyond the end of the barrel.f. Strands (6) are nicked (marked) or there are not enough complete strands. (3) Dual crimps - Acceptable a. Crimps (1) are in the correct position. They do not make contact with each other or are not off the end of the barrel.b. The terminal or splice (2) is correct for the CMA of the wire used.c. Insulation (3) is not in the wire barrel.d. The wire shows through inspection hole (4) of the butt splice.e. The stripped wire ends (5) are even with or slightly beyond the end of