HOUSING AS-FLYWHEEL 3821042 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
ZZ     6V-9509     Plug     3    
6V-9830 Cap As     3    
9U-7095 Tapered Cap/Plug     1    
6V-7496 Tapered Cap/Plug     2    Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Drain the engine coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01124225
Remove panel (1) .
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Remove panels (2) and (3) .
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Disconnect tube assembly (4) and the gasket. Disconnect tube assembly (5) .
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Disconnect tube assembly (6) .
Illustration 5 g01124399
Disconnect hoses (7) and (10) from turbocharger (9). Position tubes (8) and (11) out of the way.
Illustration 6 g01124402
Disconnect tube assembly (12) and remove the gasket from the bottom of turbocharger (9).
Illustration 7 g01124407
Remove clip (14) and position oil level gauge (13) out of the way.
Illustration 8 g01124416
Disconnect tube (15) from turbocharger (9) .
Illustration 9 g01124434
Install a suitable lifting device to turbocharger (9). The weight of turbocharger (9) is approximately 50 kg (110 lb).
Illustration 10 g01124443
Illustration 11 g01124442
Remove nuts (16). Remove turbocharger (9) .