IDLER GP-FRONT 5G4380 - Caterpillar

TYPE="LEVEL" DEPTH="1" @@@-->Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
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Remove shield assembly (1).
Disconnect hose (2) and reposition hose (2). Disconnect hose (4).
Disconnect harness assembly (5), if necessary.
Remove bolts (3) and bolts (6).
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Disconnect hoses (7). Disconnect tube assembly (8) and hose assembly (9).
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Remove bolts (12) evenly.
Remove exhaust manifold (11) and the turbocharger. Remove gasket (10). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5H-2471 Adhesive 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Improper installation of the exhaust manifold can result in a cracked exhaust manifold.
Illustration 4 g01165700
Apply Tooling (A) to gasket (10) and position the gasket on exhaust manifold (11).
Position exhaust manifold (11) and the turbocharger on the engine. Install bolts (12) and tighten evenly to a torque of 52 N m (38 lb ft).
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Connect hose assembly (9) and tube assembly (8). Connect hoses (7).
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Install bolts (6) and bolts (3).
Connect harness assembly (5), if necessary.
Connect hose (4) and hose (2).
Install shield assembly (1).
Refill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".