3289644 INJECTOR GP-FUEL Caterpillar parts
C7
Rating:
Alternative (cross code) number:
CA3289644
328-9644
3289644
CA3289644
328-9644
3289644
Weight: 1 pounds 0 kg.
TRUCK ENGINE,
Related part:
3289644
INJECTOR GP-FUEL
10R5504
R
Compatible equipment models: 3289644:
Number on catalog scheme:
5
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Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 150-3993 Timing Pin (2) 1
( 2 ) Tool (A) is required in order to remove Delphi fuel injection pumps. Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles - Remove".
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".Reference:
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00799335
Delphi DP200 Fuel injection pump
Remove the throttle linkage (1) from the fuel injection pump. Remove the electrical connection (2) for the fuel shutoff solenoid.
Ensure that the No. 1 cylinder is on the top center position on the compression stroke. Refer to the Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Illustration 2 g00292837
Typical example (A) Unlocked position (B) Locked position
Loosen the locking screw (3) and pull out the spacer (4) on the fuel injection pump body. Tighten the locking screw to a torque of 12 N m (9 lb ft).
Illustration 3 g00799345
Typical example
Illustration 4 g00799347
Typical exampleNote: Do not remove hub nut (5) from the shaft of the fuel injection pump. The hub of the fuel injection pump is installed in the correct position from the factory in order to ensure proper timing. If hub nut (5) is removed and the hub is removed, the hub will need to be accurately installed on the shaft of the fuel injection pump by the use of special equipment. Refer to your Caterpillar Dealer for more information.Note: Do not release torx screws (6) (if equipped). If the torx screws are released and the timing plate is moved, the timing position that is set at the factory will be lost. If the torx screws are released, the number 1 cylinder must be set to the top center position on the compression stroke before the torx screws are tightened.
Slowly rotate the crankshaft until hole (8) in the timing gear and hole (9) in the hub are in alignment with hole (10) in the fuel injection pump body .Note: The location of Tool (A) forthe Delphi fuel injection pump is located toward the bottom of the fuel injection pump body.
Install Tool (A) through hole (8) in the timing gear and hole (9) in the hub.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 150-3993 Timing Pin (2) 1
( 2 ) Tool (A) is required in order to remove Delphi fuel injection pumps. Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles - Remove".
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".Reference:
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00799335
Delphi DP200 Fuel injection pump
Remove the throttle linkage (1) from the fuel injection pump. Remove the electrical connection (2) for the fuel shutoff solenoid.
Ensure that the No. 1 cylinder is on the top center position on the compression stroke. Refer to the Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Illustration 2 g00292837
Typical example (A) Unlocked position (B) Locked position
Loosen the locking screw (3) and pull out the spacer (4) on the fuel injection pump body. Tighten the locking screw to a torque of 12 N m (9 lb ft).
Illustration 3 g00799345
Typical example
Illustration 4 g00799347
Typical exampleNote: Do not remove hub nut (5) from the shaft of the fuel injection pump. The hub of the fuel injection pump is installed in the correct position from the factory in order to ensure proper timing. If hub nut (5) is removed and the hub is removed, the hub will need to be accurately installed on the shaft of the fuel injection pump by the use of special equipment. Refer to your Caterpillar Dealer for more information.Note: Do not release torx screws (6) (if equipped). If the torx screws are released and the timing plate is moved, the timing position that is set at the factory will be lost. If the torx screws are released, the number 1 cylinder must be set to the top center position on the compression stroke before the torx screws are tightened.
Slowly rotate the crankshaft until hole (8) in the timing gear and hole (9) in the hub are in alignment with hole (10) in the fuel injection pump body .Note: The location of Tool (A) forthe Delphi fuel injection pump is located toward the bottom of the fuel injection pump body.
Install Tool (A) through hole (8) in the timing gear and hole (9) in the hub.
Caterpillar SIS machinery equipment:
Caterpillar parts catalog:
Parts injector Caterpillar catalog:
950H, 962H, C7, IT62H
535C, 545C, C7
2943030
INJECTOR GP-FUEL
C-9, C9, TH31-E61
C-9, C9, TH31-E61
