INJECTOR GP-FUEL 3879433 - Caterpillar

REBE9661-00
17May2013
U-204
D-174
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING A BRACKET FOR THE SEPARATE CIRCUIT AFTERCOOLER TUBES ON CERTAIN 3516C HD MARINE ENGINES
1355 PS43912
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43912" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2015
PROBLEM
The existing bracket for the separate circuit aftercooler tubes can crack and fail on certain 3516C HD Marine Engines. If the existing bracket fails it can cause further damage to the thermostat housing system.
AFFECTED PRODUCT
Model Identification Number
3516C HD TKR00200-00205
TKS00206-00215
TKT00200-00215
TKX00200-00201
TKY00200-00233
WFT00100
PARTS NEEDED
Qty
Part Number Description
2 0L1352 BOLT
2 0S1588 BOLT
4 6V1581 CLIP-2 PIECE
4 6V1582 CLIP-2 PIECE
4 9S8752 NUT-FULL
6 9X6458 WASHER-HARD
1 4373658 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the existing bracket with the improved 437-3658 Bracket Assembly.
Disassembly and Assembly
1)Remove the previous tube bracket and mounting clips.
2)Install four Mounting Clips (A).
3)Align Bracket (C) with Mounting Clips (A).
4)Bolt Mounting Clips (A) to Bracket (C) using Bolts (B) and hardware.
5)Finger tighten the nuts for Bolts (B)
6)Align Bracket (C) with Mounting Brackets (E).
7)Bolt Bracket (C) to Mounting Brackets (E) using Bolt (D) and hardware.
8)Torque Bolt (D) and nuts to 47 +/-9 Nm. Reference SENR3130.
9)Torque Bolts (B) and nuts to 47 +/-9 Nm.
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SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.