INSERT KT 2467514 - Caterpillar

Connect clamp assemblies (9) and clamp assemblies (8).
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Install plate assembly (7).
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Install platform (6) and bolts (5).
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Use a suitable lifting device to install cross member (3). The weight of cross member (3) is approximately 116 kg (256 lb).
Install shims (4) at Location (A) and Location (B).Note: In the event that shims (4) were lost or damaged during removal procedure or the engine cross tube is replaced with new, refer to "Engine and Torque converter - Install", "Engine Cross Tube Shimming procedure" section for the correct installation procedure.Note: The total number of required shims must not exceed ten.
Install bolts (4). Tighten bolts (4) to a torque of 520 70 N m (384 52 lb ft) in a crisscross pattern.
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Install tube assemblies (2). Connect hose assembly (1).
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Remove the suitable steel stands from the front of the machine.
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Remove Tooling (A) from front frame assembly (1).
Turn the fuel supply to the ON position.
Refer to Operation and Maintenance Manual, "Cable (Truck Body Retaining)".
Refer to Tool Operating Manual, NEHS1096 for additional instructions to remove the front and rear rail system.335-1617 - 793F Rear Rail Gp335-1622 - 793F Front Rail Gp394-0867 - 793F Rail Tool GpEnd By:
Install the pump driveshaft.
Install the front driveshaft guards.
Install the modular front end.
Install the rear hood.
Install the front hood.Engine Cross Tube Shimming procedure
The following procedure is only to be used if the shims that the machine was shipped with have been lost during the removal procedure or the engine cross tube is replaced with new. In these events the following procedure is to be used to determine the proper number and location of the shims used when replacing / installing the Engine Cross Tube.
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If the front suspension cylinders are installed, inspect the upper suspension mount, the shaft, and the bearing on both sides of the machine. If the front suspension cylinders are not installed skip to Step 4.
Fully collapse both of the front suspension cylinders. Refer to SEHS9411 Special Instructions Manual, "Servicing the Suspension Cylinders for Large Off-Highway Trucks", "Collapse the Front Suspension Cylinders" section for the correct procedure.Note: After collapsing the front suspension cylinders, ensure that the outlet charging valves remain open.
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Use Tooling (A) to lift the front frame assembly (1) until 25.4 mm (1 inch) of chrome is exposed on the front suspension cylinders from the fully collapsed position.
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(Y) Right-Hand Side
(Z) Left-Hand Side
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Install cross tube (2).
If cross tube (2) does not fit, continue to lift the machine until cross tube (2) fits and use zero shims (5).
Temporarily install the bolts and washers.
With cross tube flush against Side (Y), begin installing shims (5) at Side (Z).Note: If five or more shims are required, install the first five shims at Side (Z) and the remaining shims at Side (Y). If five or less shims are required, install all shims at Side (Z).Note: Do not force shims (5) into the gap between cross tube (2) and the frame. Only use enough shims (5) to fill the gap.Note: Document shim number