8I6603 INSERT-SQUARE Caterpillar parts
924G, 924GZ, 924H, 924HZ, 928G, 928H, 928HZ, IT28G, TH103, TH355B, TH460B, TH560B, TH580B, TH62, TH63, TH82, TH83, THP10 II
Rating:
Alternative (cross code) number:
CA8I6603
8I-6603
8I6603
CA8I6603
8I-6603
8I6603
Weight: 0.01 pounds 0 kg.
ACCESS PLATFORM, WHEEL LOADER,
Compatible equipment models: 8I6603:
Information:
Measure the length (L) in Illustration 5 of the maximum displacement screw and compare the length to the value in Table 2.
Table 2
Maximum Displacement Screw Length    
Machine Model     Length (mm)    
M313D     17.0    
M315D     10.7    
M316D     13.0    
M318D
M318D MH     16.0    
M322D
M322D MH     24.1    Test Procedure
Start the Electronic Technician.
Select the Engine ECM in Electronic Technician.
Select "OK".
Select "Diagnostics" from the main menu.
Select "Diagnostic Tests".
Select "Override Parameters".
Illustration 6 g02402400
ET Configuration Screen (1) "Travel Pilot Solenoid Current Override"
Select "Travel Pilot Solenoid Current Override" (1) and set the current to 0.8 amp.
Illustration 7 g02557003
Transmission control button located on the soft panel switch
Push down on the transmission control button in order to select FIRST GEAR. Note: The first indicator light will illuminate when the transmission is in FIRST GEAR.
Illustration 8 g02557005
Creeper speed control button located on the soft panel switch
Push down on the creeper speed control button in order to activate the creeper speed control.Note: The indicator light will be illuminated when the creeper speed control is activated.
Set the engine speed dial at the correct speed.Note: Refer to Table 4 for the correct speed.
Fully depress the travel pedal.
Check the transmission output speed and engine speed in Electronic Technician.
Table 3
Target Shaft Speed (1)     =     Engine Speed     ×     Calculated Factor    
( 1 ) Refer to Table 4 for the correct engine speed and the calculated factor.
Calculate the target shaft speed.Note: Refer to the formula in Table 3 in order to calculate the target shaft speed.
Compare the transmission output speed with the calculated target shaft speed.
If the transmission output speed and the calculated target shaft speed are different, refer to the "Adjustment Procedure" to adjust the maximum displacement.Adjustment Procedure
Illustration 9 g02402417
Main pump and swing pump (2) Adjustment screw
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Remove the cap from adjustment screw (2) .
Turn adjustment screw (2) clockwise in order to increase the maximum displacement and turn adjustment screw (2) counterclockwise in order to decrease the maximum displacement.Note: Always make the final adjustments as the flow increases.
Install the cap onto adjustment screw (2) .Worksheet
Table 4
"Main Pump (Maximum Displacement) - Test and Adjust"    
Date:    Machine Serial Number:    
Machine Settings    AESC switch OFF    
M313D M315D     M316D     M318D
M318D MH     M322D
M322D MH    Actual    
Speed Dial     10     8     7     5     2        
Calculated Factor     0.183     0.145     0.165     0.189     0.230        
Target Shaft Speed     377 25 at 2060 rpm     270 25 at 1860 rpm     275 15 at 1670 rpm     281 15 at 1480 rpm     263 15 at 1140 rpm        
Cat SIS web machinery list:
Parts insert Caterpillar catalog:
8I6602
INSERT-ROUND
TH103, TH62, TH63, TH82, TH83
TH103, TH62, TH63, TH82, TH83
7C1224
INSERT
120M, 12M, 216, 236, 3034, 3054, 3054B, 3054C, 3054E, 3056, 3056E, 307, 312, 312B L, 312C, 315, 315B L, 315C, 317, 414E, 416D, 416E, 420D, 420E, 422E, 424D, 428D, 428E, 430D, 430E, 432D, 432E, 434E, 4...
120M, 12M, 216, 236, 3034, 3054, 3054B, 3054C, 3054E, 3056, 3056E, 307, 312, 312B L, 312C, 315, 315B L, 315C, 317, 414E, 416D, 416E, 420D, 420E, 422E, 424D, 428D, 428E, 430D, 430E, 432D, 432E, 434E, 4...
1301501
INSERT-VALVE SEAT
3054, 3056, 307, 416B, 416C, 426C, 428B, 428C, 436C, 438C, 914G, CB-434B, CB-434C, CB-544, CB-545, CP-433C, CS-323C, CS-431C, IT14G, M312, M315, PS-150B, PS-200B, PS-300B, TH62, TH63, TH82, TH83
3054, 3056, 307, 416B, 416C, 426C, 428B, 428C, 436C, 438C, 914G, CB-434B, CB-434C, CB-544, CB-545, CP-433C, CS-323C, CS-431C, IT14G, M312, M315, PS-150B, PS-200B, PS-300B, TH62, TH63, TH82, TH83
1093428
INSERT-VALVE SEAT
3054, 3056, 307, 416B, 416C, 426C, 428B, 428C, 436C, 438C, CB-434B, CB-434C, CB-544, CB-545, CP-433C, CS-323C, CS-431C, PS-150B, PS-200B, PS-300B, TH103, TH62, TH63, TH82, TH83
3054, 3056, 307, 416B, 416C, 426C, 428B, 428C, 436C, 438C, CB-434B, CB-434C, CB-544, CB-545, CP-433C, CS-323C, CS-431C, PS-150B, PS-200B, PS-300B, TH103, TH62, TH63, TH82, TH83
1093427
INSERT-VALVE SEAT
3054, 3056, 416C, 426C, 428C, 436C, 438C, 914G, IT14G, M315, PS-200B, TH103, TH62, TH63, TH82, TH83
3054, 3056, 416C, 426C, 428C, 436C, 438C, 914G, IT14G, M315, PS-200B, TH103, TH62, TH63, TH82, TH83
1382056
INSERT-VALVE SEAT
3054, 3054B, 3056, 312C, 554, AP-800C, BG-225B, BG-225C, CB-534C, CB-535B, CP-433C, CP-433E, CS-431C, CS-433C, M312, M315, PF-290B, PS-200B, PS-300B, PS-360B, TH103, TH350B, TH355B, TH460B, TH62, TH63...
3054, 3054B, 3056, 312C, 554, AP-800C, BG-225B, BG-225C, CB-534C, CB-535B, CP-433C, CP-433E, CS-431C, CS-433C, M312, M315, PF-290B, PS-200B, PS-300B, PS-360B, TH103, TH350B, TH355B, TH460B, TH62, TH63...
4C8449
INSERT
312, 315, 317, 322 FM L, 322C, 330 L, 350, 375, 416C, 426C, 428C, 436C, 438C, 5080
312, 315, 317, 322 FM L, 322C, 330 L, 350, 375, 416C, 426C, 428C, 436C, 438C, 5080
1456854
INSERT-VALVE SEAT
3054, 3056, 312B L, 315B L, 416C, 416D, 420D, 426C, 428C, 428D, 430D, 432D, 436C, 438C, 438D, 442D, 908, 924G, 924GZ, CB-434C, CS-323C, CS-663E, CS-683E, PS-150B
3054, 3056, 312B L, 315B L, 416C, 416D, 420D, 426C, 428C, 428D, 430D, 432D, 436C, 438C, 438D, 442D, 908, 924G, 924GZ, CB-434C, CS-323C, CS-663E, CS-683E, PS-150B
1456853
INSERT-INLET VALVE
3054, 3056, 312B L, 315B L, 416C, 416D, 420D, 426C, 428C, 428D, 430D, 432D, 436C, 438C, 438D, 442D, 908, 924G, 924GZ, CB-434C, CS-323C, CS-663E, CS-683E, PS-150B
3054, 3056, 312B L, 315B L, 416C, 416D, 420D, 426C, 428C, 428D, 430D, 432D, 436C, 438C, 438D, 442D, 908, 924G, 924GZ, CB-434C, CS-323C, CS-663E, CS-683E, PS-150B
1394184
INSERT
416B, 416C, 438B
416B, 416C, 438B
6I1197
INSERT-INLET VALVE
3054, 3056, 312, 315, 317, 416C, AP-800C, BG-225B, CB-534B, CB-534C, CB-535B, CP-433C, CS-431C, TH62
3054, 3056, 312, 315, 317, 416C, AP-800C, BG-225B, CB-534B, CB-534C, CB-535B, CP-433C, CS-431C, TH62
1205425
INSERT-THREADED
TH103, TH62, TH63, TH82, TH83
TH103, TH62, TH63, TH82, TH83