INSTALLER 1U5836 - Caterpillar

Illustration 23 g03721619
Typical example
Inspect the harness assembly (1) to determine if there is sufficient clearance between the harness assembly tube assembly (2) at Position (X) .
Illustration 24 g03721621
Typical example
Adjust harness assembly (1) to provide sufficient clearance around tube assembly (2). Install new cable strap (3) to harness assembly (1) .Note: Ensure that 217-9039 Cable Strap or 3S-2093 Cable Strap is used.
Ensure that harness assembly (1) is not strained. The harness should be free of corrosion, abrasions, and pinch points.Tube Assembly around Fuel Filter Bracket
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     278-4138     Fuel System Protection Gp     1    
Illustration 25 g03721896
Typical example
Inspect tube assembly (1) to determine if there is sufficient clearance between the tube assembly (1) and the fuel filter bracket (2) at Position (X). If there is insufficient clearance between the tube assembly and the fuel filter bracket, proceed to step 2.
If necessary, remove electric fuel priming pump base in order to improve access.
Remove complete tube assembly (1) from the engine.
Use Tooling (A) in order to plug the plastic tube assembly. Use Tooling (A) in order to cap the connections for plastic tube assembly.
Obtain 5I-4200 Guard (3) .
Illustration 26 g03722028
Typical example
Illustration 27 g03722031
Typical example
Wrap the guard (3) in a counter clockwise motion for a right hand side wrap around tube assembly (1). Refer to illustration 26. Make sure the gap between the each spiral is not too big. If the gap is too big, spin the wrap clockwise will allow you to loosen the guard and reduce the gaps. Refer to illustration 27.
Illustration 28 g03722059
Typical example (Y) 319-7347 Fuel Line
Continue to wrap the guard (3) around tube assembly (1) until the desired section of around tube assembly (1) is covered. Cut excess guard with suitable wire cutters. A length of 182 mm (7.164 inch) guard (3) requires installation. Refer to illustration 28 for an example of a finished installation.
Remove plugs from tube assembly (1). Remove caps from connections.
Install complete tube assembly (1) to the engine.
If necessary, install electric fuel priming pump base.Harness Assembly behind Bracket for Secondary Fuel Filter Base
Illustration 29 g03721622
Typical example
Inspect the harness assembly (1) to determine if there is sufficient clearance between the harness assembly tube assembly (2) at Position (X) .
Illustration 30 g03721623
Typical example
Cut existing cable strap (3) from harness assembly (1) .
Illustration 31 g03721624
Typical example
Adjust harness assembly (1) to provide sufficient clearance around tube assembly (2). Install new cable strap (3) to harness assembly (1) .Note: Ensure that 217-9039 Cable Strap or 3S-2093 Cable Strap is used.
Ensure that harness assembly (1) is not strained. The harness should be free of corrosion, abrasions, and pinch points.