INSULATION 3553197 - Caterpillar

Table 2
Effectivity and Adaptability of the New Wiring GP
Model Effectivity Adaptability
303E S/N:SMG1392-UP S/N:SMG1-1391
303E CR S/N:CR71101-UP S/N:CR71-1100
S/N:HHM1696-UP S/N:HHM1-1695
S/N:SGE220-UP S/N:SGE1-219 Battery Cable Replacement
Replace the damaged battery cable with 422-2918 Battery Cable As. Follow the remaining steps for clamping guidelines.
Illustration 1 g06094960
Clip installation
(1) 132-5789 Clip
(2) 132-7551 Spacer
(3) 9X-8912 Bolt
(4) 8T-4121 Hard Washer
Install clip (1) onto the engine block using two spacers (2), bolt (3), and washer (4). Only tighten the bolt hand tight at this time.
Illustration 2 g06094968
Clip orientation
Orient the clip as shown in Illustration 2 and then tighten the bolt to secure the clip in this position.
Illustration 3 g06094975
Clip installation (battery cable not shown)
(5) 8T-1889 Clip
(6) 8T-1890 Clip
(7) 306-8526 Grommet
Remove the existing clip from the position shown in Illustration 3. Install clip (5), clip (6), and grommet (7) onto the battery cable (not shown) using the existing bolt and washer. Tighten the bolt hand tight, only.
Illustration 4 g06094981
Clip orientation (battery cable not shown)
Illustration 5 g06039633
Battery cable positioning
Orient the clip as shown in Illustration 4and then position the edge of the green tape on the cable 13 mm (0.5 inch) from the outer edge of the grommet. Tighten the bolt to secure the clip and cable in this position.
Illustration 6 g06094991
Cable strap installation
(8) 7K-1181 Cable Strap
Secure the alternator cable using cable strap (8). Attach the cable strap to the outermost hole in clip (1) ensuring the cable is tucked under the main cable as shown in Illustration 6.Low Idle Engine Speed Adjustment
Perform the following steps to increase the low idle engine speed from 1450 25 rpm to 1525 25 rpm.
Illustration 7 g06094466
Low idle engine speed adjustment
Loosen the lock nuts for the throttle cable pictured above.
Pull the cable to increase low idle engine speed to 1525 25 rpm.
Tighten the lock nuts for the throttle cable.