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INSULATION 3904897 - Caterpillar

3904897 INSULATION Caterpillar parts C9 INSULATION
Alternative (cross code) number:
Caterpillar 3904897 INSULATION
Weight: 1 pounds 0 kg.

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Compatible equipment models: 3904897:

GENERATOR SET  C9   Caterpillar
Number on catalog scheme: 3
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Bottle Sample Procedure
If collecting a bottle sample, use the same SOS valve (15) and a 169-8373 Bottle Group (16).
Illustration 23 g01256385
(15) SOS valve
(16) 169-8373 Bottle Group
Record an oil sample from the SOS valve (15) on the filter cart at the beginning of the filter cycle.
Operate the filter cart until the portable particle analyzer indicates that the oil has reached an ISO level of at least 16/13. The final ISO should be recorded before the machine is returned to the field.Note: Kidney loop filtration can be performed while running the engine.
During filter cart operation, cycle the lift cylinders at least four times per half hour of cart operation. This procedure will cycle the clean tank oil into the hydraulic system and flush the more contaminated oil back into the tank.
At the halfway point of kidney looping, stop the procedure and change the filters on the machine.Note: Changing the hydraulic oil filters on the machine half way through the filtration procedure avoids opening the filter housing after the system has been cleaned. If the filter housing is opened after the filtration process is complete, the filter housing becomes an inlet for contamination. The new filters can remain in place until the next scheduled filter change.Note: Only change the hydraulic filters if scheduled to be changed or if not working at optimal performance.
Refer to "Oil Compartment Filtration Times for 188-3242 Filter Cart", at the end of this document, when a portable particle analyzer is not available.
When the target ISO level or time interval has been met, close the air supply valve (11) and disconnect the air supply hose (10).
Hot oil and components can cause personal injury.Do not allow hot oil or components to contact skin.
Disconnect the filter cart discharge hose (8) from return oil adapter port (9). Install the dust caps on the coupler and nipple. Store in a clean location.
Disconnect filter cart suction hose (7) from suction adapter (6). Install the dust caps on the coupler and nipple. Store in a clean location.
Remove suction adapter (6).
Reinstall drain plug (5).
Remove return oil adapter (4).
Install a clean breather (3).
Check the hydraulic tank oil level. Look at the oil level sight gauge.
Close access hood (2).
Unblock the tracks.
Return the machine to service.Oil Compartment Filtration Times for 188-3242 Filter Cart
If a portable particle counter is not available to diagnose and track when the contaminant level has lowered to an acceptable point, refer to the following equation. This equation relates to the 188-3242 Filter Cart. Other filtration units will have a different equation reference and will be noted when appropriate. There are various conditions that must be factored into the filtration efficiency of any filter cart and situation. Therefore, the following equation must be viewed as only a simple reference and not an absolute time or efficiency result.
Illustration 24 g01177339
Oil compartment filtration equation.
(A) Compartment Oil Capacity (gal)
(B) Pulses per Minute
(C) Approximate Filtration Time (min)Pulses per Minute definition: Each air discharge or stroke of the air operated filter pump delivers one pulse of oil. The internal pump shaft will

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