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AP-1200 ASPHALT PAVER AP-1200 ASPHALT PAVER


MACHINE ARRANGEMENT
MACHINE AR
ENGINE ARRANGEMENT
ENGINE AR
BASIC ENGINE
CYLINDER BLOCK GP
CRANKSHAFT GP
PISTON & ROD GP
CAMSHAFT GP
CYLINDER HEAD GP

ASPHALT PAVER AP-1200 ASPHALT PAVER 2JD
 AP-1200 ASPHALT PAVER 2JD00001-UP (MACHINE) POWERED BY 6.354 ENGINE KEBP0047 AP-1200 2JD   (1986)

MACHINE ARRANGEMENT

MACHINE AR
GENERAL AR
8T-7387 GENERAL AR
 

#KEBP00470001
 

8T-7387: GENERAL AR

AP-1200 ASPHALT PAVER
c461764 KEBP0047
8T7387 GENERAL AR Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    WHEELS
    ELEVATION
 

#KEBP00470002
 

7C-1200: ENGINE AR

7C1200 ENGINE AR-PRIMARY
KEBP00470002 KEBP0047
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
   
  7W-4704 Y [1] CAMSHAFT GP  
  7W-4508 Y [1] COVER GP-VALVE MECHANISM  
  7C-8944 Y [1] CRANKSHAFT GP  
  7C-1201 Y [1] CYLINDER BLOCK GP  
  7W-4705 Y [1] CYLINDER HEAD GP  
   
  7W-4708 Y [1] DRIVE GP-AUXILIARY  
   
  7C-1207 Y [1] FILTER & COOLER GP-ENGINE OIL  
  7C-1213 Y [1] FILTER GP-FUEL  
  7C-1203 Y [1] FLYWHEEL GP  
  7C-1218 Y [1] FUMES DISPOSAL GP  
   
  7C-1205 Y [1] GAUGE GP-ENGINE OIL  
  7W-4510 Y [1] GEAR GP-FRONT IDLER  
   
  7W-4513 Y [1] HOUSING GP-FLYWHEEL  
  7W-4509 Y [1] HOUSING GP-FRONT  
   
  7W-4507 Y [1] LIFTING GP  
  7C-1212 Y [1] LINES & FILTER GP  
  7C-1206 Y [1] LINES GP-ENGINE OIL  
  7C-8946 Y [1] LINES GP-FUEL INJECTION  
  7W-4520 Y [1] LINES GP-WATER  
   
  7C-1209 Y [1] MANIFOLD GP-EXHAUST  
  7W-4524 Y [1] MANIFOLD GP-INLET  
  7C-1214 Y [1] MOUNTING GP-ALTERNATOR  
  7C-1217 Y [1] MOUNTING GP-ENGINE  
   
  7C-1204 Y [1] PAN GP-ENGINE OIL  
  7C-1202 Y [1] PULLEY GP-CRANKSHAFT  
  7W-4713 Y [1] PUMP GP-ENGINE OIL  
  7W-4528 Y [1] PUMP GP-FUEL  
  7C-1211 Y [1] PUMP GP-FUEL INJECTION  
  7C-1208 Y [1] PUMP GP-WATER  
   
  7W-4703 Y [1] ROD & PISTON GP  
   
  7C-1215 Y [1] STARTING AID GP  
  7C-1216 Y [1] STARTING MOTOR GP-ELECTRIC  
   
  7C-1210 Y [1] TURBOCHARGER GP  
   
  7W-4506 Y [1] VALVE MECHANISM GP  
   
   
    THE FOLLOWING KITS AND GROUP ARE
    AVAILABLE FOR SERVICE REPAIR:
   
  7C-1220 [1] KIT-BOTTOM GASKET  
  7C-1219 [1] KIT-TOP GASKET  
  Y   SEPARATE ILLUSTRATION
 

#KEBP00470003
 

7C-1201: CYLINDER BLOCK GP

7C1201 CYLINDER BLOCK GP
7W4725-PAGE 6
c638541 KEBP0047
7C1201 CYLINDER BLOCK GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-4609 [1] GASKET-CYLINDER HEAD  
2. 067-6804 [1] PLUG  
3. 067-6808 [3] PLUG  
4. 5H-8985 [6] PIN-SPRING  
5. 5M-6213 [2] PLUG (PIPE)  
6. 067-6803 [1] PLUG  
7. 9M-1974 [12] WASHER-HARD  
8. 2H-3738 [12] BOLT  
9. 6D-0044 [2] DOWEL  
10. 5P-6900 [2] BOLT-12 POINT HEAD  
11. 5G-2985 [2] SPACER  
12. 112-5540 [1] HOUSING AS  
13. 4W-5360 [1] SEAL-CRANKSHAFT  
14. 112-5541 [1] GASKET  
15. 7W-2637 [2] STUD  
16. 7W-4584 [1] BRIDGE  
17. 067-6035 [4] GASKET  
18. 067-6816 [4] BOLT  
19. 067-6817 [4] WASHER  
20. 032-9103 [2] STUD  
21. 9F-2247 [1] PLUG  
22. 7W-4585 [1] PLUG  
23. 113-0679 [1] BRIDGE  
24. 033-7831 [2] STUD  
25. 067-9505 [2] PLUG-PRESSURE RAIL  
26. 7C-1286 [1] TUBE AS  
27. 7C-1252 [2] SEAL  
28. 7W-4725 Y [1] CYLINDER BLOCK AS  
29. 067-6043 [1] PLUG-SIDE  
30. 032-8298 [6] PLUG  
31. 067-9541 [1] TUBE-OIL SPRAY  
32. 032-9100 [1] PLUG  
33. 7W-4724 [1] WASHER-SEAL  
34. 7W-4741 [6] BOLT-BANJO  
35. 5M-2894 [6] WASHER  
36. 7W-4739 [6] JET AS-PISTON COOLING  
  Y   SEPARATE ILLUSTRATION
 

#KEBP00470004
 

7W-4725: CYLINDER BLOCK AS

7W4725 CYLINDER BLOCK AS
PART OF 7C1201 CYLINDER BLOCK
c510351 KEBP0047
7W4725 CYLINDER BLOCK AS Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 032-8298 [8] PLUG  
2. 1W-8311 [6] LINER-CYLINDER BLOCK  
3. 067-6043 [4] PLUG-SIDE  
4. 7M-7410 [2] PLUG  
5. 032-8061 [1] PLUG  
6. 067-6002 [14] DOWEL  
7. 7W-4587 [14] WASHER  
8. 035-8068 [14] BOLT  
9. 067-9504 [3] PLUG-PRESSURE RAIL  
10. 067-6010 [2] PLUG-LUBE OIL  
11. 7W-4549 [5] PLUG  
 

#KEBP00470005
 

7C-8944: CRANKSHAFT GP

7C8944 CRANKSHAFT GP
c459613 KEBP0047
7C8944 CRANKSHAFT GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-8947 [1] GEAR-CRANKSHAFT  
2. 1B-8736 [1] KEY-WOODRUFF  
3. 7C-8949 [1] CRANKSHAFT GP  
4. 7W-4816 J [1] BEARING SET-ROD (STANDARD)  
  7W-4817 AJ [1] BEARING SET (.25MM)US  
  7W-4818 AJ [1] BEARING SET (51MM)US  
  7W-4819 AJ [1] BEARING SET (.76MM)US  
5. 032-9090 [2] WASHER-THRUST (UPPER)  
  067-6873 A [2] WASHER-THRUST (.007IN)OS  
6. 7W-4589 J [1] BEARING SET-MAIN (STANDARD)  
  7W-4590 AJ [1] BEARING SET (.25MM)US  
  AJ [1] BEARING SET (.51MM)US  
  7W-4592 AJ [1] BEARING SET (.76MM)US  
7. 032-9091 [2] WASHER-THRUST (LOWER)  
  067-6874 A [2] WASHER-THRUST (.007IN)OS  
   
    J- INCLUDES A COMPLETE
    SET OF BEARINGS FOR
    ONE CRANKSHAFT
  A   NOT PART OF THIS GROUP
 

#KEBP00470006
 

7W-4703: PISTON & ROD GP

7W4703 ROD & PISTON GP
c468258 KEBP0047
7W4703 PISTON & ROD GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-4743 [6] PISTON AS  
    (EACH INCLUDES)
2. 7W-2530 [2] RING-SNAP  
3. Z [1] PIN  
4. Z [1] PISTON  
5. 7W-4742 [6] RING SET  
6. 7W-2514 [6] ROD AS-CONNECTION  
    (EACH INCLUDES)
7. Z [1] ROD AND CAP  
8. 7W-2510 [1] BUSHING-CONNECTION ROD  
9. 067-6883 [2] BOLT-ROD CAP  
10. 7W-2505 [2] NUT-CONNECTION ROD  
  Z   NOT SERVICED SEPARATELY
 

#KEBP00470007
 

7W-4704: CAMSHAFT GP

7W4704 CAMSHAFT GP
c325906 KEBP0047
7W4704 CAMSHAFT GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 006-9566 [1] BOLT  
2. 067-6896 [1] TAB  
3. 030-7028 [1] SHIM  
4. 067-6895 [1] WASHER  
5. 032-9094 [1] GEAR  
6. 7W-4842 [1] PLATE-THRUST  
7. 067-6179 [1] DOWEL  
8. 1B-8736 [1] KEY-WOODRUFF  
9. 7W-4599 [1] CAMSHAFT  
 

#KEBP00470008
 

7W-4705: CYLINDER HEAD GP

7W4705 CYLINDER HEAD GP
7W4747-PAGE 11
c325907 KEBP0047
7W4705 CYLINDER HEAD GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7W-4747 Y [1] CYLINDER HEAD GP  
2. 7W-4606 [14] NUT-CYLINDER HEAD  
3. 067-6045 [1] WASHER  
4. 067-6044 [1] PLUG  
5. 7W-2518 [12] BOLT  
6. 7W-2519 [6] BOLT  
7. 1W-7880 [1] PLUG  
8. 7W-4608 [6] BOLT-12 POINT HEAD  
9. 7W-4603 [1] STUD-CYLINDER HEAD  
10. 3L-1850 [1] PLUG-PIPE  
11. 7W-4604 [9] STUD-CYLINDER HEAD  
12. 7W-4607 [2] PIN-SPRING  
13. 7W-4605 [4] STUD-CYLINDER HEAD  
  Y   SEPARATE ILLUSTRATION
 

#KEBP00470009
 

7W-4747: CYLINDER HEAD GP

7W4747 CYLINDER HEAD GP
PART OF 7W4705 CYLINDER HEAD
c337215 KEBP0047
7W4747 CYLINDER HEAD GP Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 067-6834 [24] COTTER-CAP  
2. 067-6055 [12] CAP  
3. 067-6053 [12] SPRING  
4. 067-6052 [12] SPRING  
5. 1W-5849 [12] SEAL-VALVE  
6. 067-6054 [12] WASHER  
7. 067-6049 [6] GUIDE-VALVE (INT.)  
8. 067-6050 [6] GUIDE-EXHAUST VALVE  
9. 2B-0858 [3] PLUG-PIPE (PIPE)  
10. 067-9505 [6] PLUG-PRESSURE RAIL  
11. 7W-4601 [6] SLEEVE  
12. 2F-0194 [6] STUD  
13. 9M-1974 [6] WASHER  
14. 9S-8751 [6] NUT-FULL  
15. 7W-4831 [1] PLATE-COVER  
16. 067-6047 [1] GASKET  
17. 4S-6517 [13] PLUG-CUP  
18. 3S-8313 [4] PLUG-CUP  
19. 7W-4602 [6] VALVE-EXHAUST  
20. 2W-6988 [6] VALVE-INLET  
21. 7W-4764 [6] INSERT-EXHAUST VALVE  
22. 7W-4765 [6] INSERT-IN VALVE  
 

Information:

Truck Engine News
Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
2015/09/23
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Truck Engine News {0374, 1000, 7000}
Engine News
Improved Registration Process for Retrofit Products {1000, 7000}
2011/04/15
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed in Engine News {0374, 1000, 7000}
Special Instruction
General Welding Procedures {0679, 7000}
General Welding Procedures {0679, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Installation Guide for the Tire Monitoring System on Cat<SUP>&reg;</SUP> and Non-Cat Equipment {4203, 7490}
Installation Guide for the Tire Monitoring System on Cat® and Non-Cat Equipment {4203, 7490}
Installation of Remote Disable Module (RDM) Kit on Cat<SUP>&reg;</SUP> and Non-Cat Equipment {7606}
Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606}
Installation Of Operator ID System on Cat<SUP>&reg;</SUP> and Non-Cat Products {7600, 7610, 7620}
Installation Of Operator ID System on Cat® and Non-Cat Products {7600, 7610, 7620}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Technical Information Bulletin
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
A Recommendation for Initial Parts Stock Quantities Will Now Be Included in Service Letters{1000, 7000, 7751, 7752}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Third-Party Video Streaming Solution for Construction Equipment {7000, 7347, 7348, 7490}
Tool Operating Manual
<NOBR>439-3938</NOBR>, <NOBR>439-3939</NOBR>, <NOBR>439-3940</NOBR>, <NOBR>439-3941</NOBR>, <NOBR>439-3942</NOBR>, <NOBR>439-3943</NOBR> Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}
439-3938, 439-3939, 439-3940, 439-3941, 439-3942, 439-3943 Link Bracket Assemblies {0374, 0599, 0632, 0700, 7000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
142-6893 Adjustable Lifting Bracket Group{0599, 0629, 0632, 0701, 0717, 1000, 4000, 7000}
General Usage for all Shackle Types{0374, 0599, 0629, 0632, 1122, 6459, 7000}
General Usage for all Shackle Types{0374, 0599, 0629, 0632, 1122, 6459, 7000}
Zip-Tie Installation Guide{0374, 0599, 7000}
Zip-Tie Installation Guide{0374, 0599, 7000}
NEHS1259: 469-7632 Swing Gearbox Lifting Tool for 6015-6090 Hydraulic Mining Shovel {0629, 7000}
NEHS1259: 469-7632 Swing Gearbox Lifting Tool for 6015-6090 Hydraulic Mining Shovel {0629, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
M0074040: 509-5085 Lifting Tool Assembly {0374, 0599, 0629, 0632, 3023, 3159, 3160, 5363, 7000}
Reuse And Salvage Guidelines
Cleaning Caterpillar Asphalt Pavers{0375, 0680, 7000}
Cleaning Caterpillar Asphalt Pavers{0375, 0680, 7000}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Cleaning Components with Carbon Dioxide (CO<SUB>2</SUB>) {0680, 1000, 7000}
Cleaning Components with Carbon Dioxide (CO2) {0680, 1000, 7000}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Reuse and Salvage Guidelines Subscriptions {0374, 0599, 1000, 7000}
Contamination Control Guidelines
Cleaning Caterpillar Asphalt Pavers{0375, 0680, 7000}
Cleaning Caterpillar Asphalt Pavers{0375, 0680, 7000}
Service Magazine
Welding On Fuel And Hydraulic Tanks {0353, 0679, 1273, 5056, 7000}
2005/12/19
Proper Long Term Storage of Caterpillar Products {0355, 1000, 7000}
2009/04/27
Changes To Caterpillar Incident Reporting Field Use Form And DSN Incident Report Entry Screens {1000, 7000}
2009/11/18
Redesigned Fluid Sampling Valves Are Now Available for All Cat Products {7542}
2011/02/11
Improved Registration Process for Retrofit Products {1000, 3000, 7000, 7570}
2011/02/17
An Improved 5P-8500 Key Is Now Available {1416, 1416, 7000, 7000}
2011/12/01
TA2 (Technical Analysis) Inspections are Now Available on SIS {0372, 1000, 7000, 753T, 7565}
2013/01/10
A New Tool Operating Manual for Proper Zip-Tie Installation Is Now Available for All Caterpillar Products {0374, 0599, 7000}
2015/08/10
Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
2015/09/21
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Military Electronic Technician (Military ET) Is Now Available For Military Personnel {0374, 0376, 0599, 1000, 7000, 7610, 7620}
Process to Print Collage Schematics {0374, 1000, 7000}
Process to Print Collage Schematics {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
New Service Information Content Is Now Available in Channel 1 {0374, 7000}
New Service Information Content Is Now Available in Channel 1 {0374, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}

Caterpillar Parts SIS Catalog AP-1200 :

7C-1200 ENGINE AR
CYLINDER BLOCK GP
7C-1201 CYLINDER BLOCK GP
CYLINDER BLOCK AS
7W-4725 CYLINDER BLOCK AS
CRANKSHAFT GP
7C-8944 CRANKSHAFT GP
PISTON & ROD GP
7W-4703 PISTON & ROD GP
CAMSHAFT GP
7W-4704 CAMSHAFT GP
CYLINDER HEAD GP
7W-4705 CYLINDER HEAD GP
CYLINDER HEAD GP
7W-4747 CYLINDER HEAD GP

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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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